Materials and Methods
A 100% cotton plain weave grey fabric with 30 Ne count, 142 ends per inch, 74 picks per inch and areal density 164 gm/m2 was collected from Silver Composite Mills Ltd. Gazipur, Bangladesh. To pretreat the grey fabric, wetting agent, sequestering agent, caustic soda, hydrogen per oxide, stabilizer are obtained from Orient Chemical Ltd. Bangladesh. Lemon and rice husk for Ag and SiO2 nps are collected from local market, Dhaka, Bangladesh. Silver nitrate and N,N′ -methylene bis-acrylamide (MBA) are purchased from Sigma Aldrich, Germany and Sisco Research Laboratories Pvt. Ltd. India, respectively.
Green synthesis of Ag Nps from Citrus lemon peel zest extract
i. Collection of citrus lemon
The citrus lemon is collected from two known market named BDR market and Karwan bazar of Dhaka in Bangladesh. Then these are washed with water and deionized water separately three times followed by air drying.
ii. Preparation of citrus lemon peel zest extract
The peel zest are chopped into small pieces and added to a borosilicate flask containing distilled water with a M:L ratio of 1:10 and heated at 80ºC for one hour followed by heating at boiling temperature for 15 minutes with vigorous stirring. The What man No 1 filter paper (pore size 11 micrometer, What man, Fisher Scientific Pittsburgh, PA, USA) is used to filter the extract and store at 4ºC for further use.
iii. Green synthesis of Silver Nps
Green synthesis of silver nano particles is carried out based on the literature (Khane et al. 2022) with slight modification of synthesis time, temperature and stirring speed of literature (Naseem et al. 2020). Firstly, 1mM (0.017g of AgNO3 is added 100ml of distilled water) silver nitrate solution is prepared. Then 10ml of zest extract is added to 90ml of freshly prepared silver nitrate solution and stirred with a hot plate magnetic stirrer with 200rpm at 70ºC in dark room. The solution gradually become turbid after 30 minutes and colloidal solution starts to change its color from yellow to brown which indicates the formation of silver nps. Purification of prepared silver nanoparticles is carried out by centrifuging the suspension three times at 6,000 rpm for 15 min. Thus a dark brown precipitate is obtained which is washed two times with distilled water and one time with methanol. Finally drying of precipitate produced powder of the Ag Nps. Drying is carried out at 60º C for 24 hour at vacuum oven in falcon tube keeping it in falcon holder. The obtained powder of Ag nps is stoked at 4 ºC in a dark colored vial for further experiment. The schematic representation of whole process is shown in Fig. 1.
Biosynthesis of silica nano particles
Here acid leaching pretreatment followed by thermochemical method is used to produce amorphous silica nano particles from rice husk.
Pretreatment with acid
Rice husk are mechanically washed with distilled water three times to remove dust, dirt and other impurities. Then, Rice husk are added with a solution of 5 w/w% acetic acid with M:L ratio of 1:10. The solution is boiled at 100ºC for 2 hr. with continuous stirring followed by rinsing with distilled water two times (Rafiee et al. 2012, Tejedor et al. 2022) and finally dried at 100ºC for 3 hr in an air oven. Then these are stored in polyethylene zip-lock bag.
Calcination
Carbonization of dried rice husk in a laboratory burner using ceramic crucible produces black char. This black char contained in several ceramic crucible is calcinated at 700ºC for 3 hours by heating at the rate of 5º C/min in a thermo couple equipped muffle furnace. From several investigations, it is found that bellow 500ºC incomplete carbonization is occurred and up to 800℃ amorphous silica is obtained (Djangang et al. 2015) The obtained Rice husk ash is added to 2.5 M NaOH solution of 80 ml (Rafiee et al. 2012, Ali and Drea 2021, Tavakkoli et al. 2023) and refluxed for 1 h at 80℃ with continuous stirring to produce clear sodium silicate solution. Then the solution is cooled at room temperature (30℃) and filtered with Whatman Grade No. 41 (Djangang et al. 2015, Kumari et al. 2023) which is followed by titration slowly with 2M CH3COOH with constant stirring until PH reached at 5. Finally, the precipitate of nano silica is washed with deionized water, filtered and dried in the oven at 100℃ for 20 hrs. The synthesis steps are shown in Figs. 2 and 3.
SiO2 + NaOH → Na2SiO3 + H2O
Na2SiO3 + CH3COOH → SiO2 + CH3COONa + H2O
Preparation and application of Ag-SiO2 and Ag-SiO2-bis hybrid nano fluids
To produce Ag-SiO2 hybrid nano fluid, in prepared silver nano solution, 0.5 g/L silica nps are added and stirred for 30 min followed by ultrasonication for 30 minutes. To prepare Ag-SiO2-bis hybrid nano fluid, 0.5g/L N,N′-methylene bis-acrylamide is added and stirred for further 30 minutes. After that, the sample is dipped in the fluid for 10 minutes with magnetic stirring and then padded by mechanical thermo fixation method. Here, padding condition is around 75% pick up%. After padding, air drying is done and curing is carried out at 130℃ for 2 minutes.
Characterization and measurements
Double beam UV-visible spectrophotometer (Shimadzu, USA-1800) is utilized to measure surface plasmon resonance (SPR) of Ag nps in the range of 400-700nm. The distribution and surface morphology of synthesized silver, silica nano particles and nano fluid treated fabric are obtained from Field Emission Scanning Electron Microscopy (FESEM) using ZEISS (sigma 300 VP, USA). Energy Dispersive X-ray analysis (EDX) is also conducted by FESEM with x15K magnification and 5 Kev to determinate chemical composition of synthesized silver, silica nps and nano fluid treated fabric. Image J software was utilized to calculate average size of synthesized nps. Moreover, the functional surface groups or organic bond of silica nps are identified by Fourier Transform Infrared Spectroscopy using FTIR-8400 (SHIMADZU, Japan) to record infrared spectra between 400 and 4000 cm− 1. A quantitative standard test method named ASTM E2149-01 is adopted for testing antibacterial properties of untreated and treated fabric. Fabric is treated with two bacteria Staphylococcus aureus (gram positive) and Escherichia Coli (gram negative) by colony forming unit method (CFU) and reduction % is calculated by following formula (Eq. 1):
The Bacterial Reduction % = \(\:\frac{\text{Co-Ct}}{\text{Co}}\text{×100}\) (1)
Where, Co= Number of survival cells on the control
Ct= Number of survival after 1h and 24 h contact time (ASTM E2149 2001, Rehan et al. 2024, Tania and Ali 2021).
The transmittance % of treated and untreated fabric is measured by the Shimadzu Crop. UV-1800 machine of USA analyzing the transmittance curve, the UV protection factor is evaluated (Sankaran et al. 2021, Tania and Ali 2021). Color yield (K/S) values of the dyed samples are calculated by using Data color 650 spectrophotometer, USA under D65 illumination, 10˚ viewing geometry in the measurement range from 400nm to 700nm in a CIE L* a* b* system. The colour differences of untreated and treated samples are measured based on the △E value is calculated from Eq. (2):
$$\:\varDelta\:E=\sqrt{{\left({\varDelta\:L}^{*}\right)}^{2}+{\left({\varDelta\:a}^{*}\right)}^{2}+{\left({\varDelta\:b}^{*}\right)}^{2}}$$
2
Where, L*, a*, and b* stand for the lightness and darkness (0-100), reddish (+) and greenish (-), yellowish (+) and bluish (-) respectively. Color strength K/S values were calculated from Kubelka-Munk equation (Eq. 3):
$$\:\frac{\text{K}}{\text{S}}\:=\:\frac{{(1-\text{R})}^{2}}{2\text{R}}$$
3
Where, K and S are the absorption and scattering coefficient and R is the reflectance at maximum wavelength (McDonald 1987, Pakdel et al. 2024 ). Color fastness to water, wash, perspiration, rubbing and light are assessed by standard test method ISO 105 E01, ISO 105 C06, ISO 105 E04, ISO 105 X12 and ISO 105-B02:2013 respectively. The Titan Universal Strength tester of James Heal, USA is operated to measure tensile strength and elongation at break both in warp and weft direction by ISO 13934-1:2013 test method. Fabric stiffness is estimated in terms of bending length employing Shirley stiffness tester by ASTM D1388. The nano coated and uncoated fabrics are conditioned in a conditioning chamber under standard atmosphere (at 20 ± 5 ℃ and 65 ± 2% relative humidity for 12 h) before every test. Hydrophilic properties of coated fabric is examined by Moisture Management Tester (MMT) of SDL ATLAS, USA to measure the dynamic liquid transfer properties through the fabric. It provides this by measuring, evaluating and classifying liquid management properties of fabrics. AATCC test method 195 is used by Bhuiyan et al. (2019). Wash durability of samples is evaluated according to AATCC test method 61-2013. In this method, fabric was treated with 2g/l non-ionic detergent for 45 min at 40ºC which is equal to five home laundering at 38 ± 3ºC. After each cycle of washing, the fabric is dried at 70ºC for 15 minutes (Ding et al. 2024).