The calcium phosphate obtained from chicken eggshells is an innovative alternative and comes from an inexhaustible source of calcium carbonate with low cost and a safe production process, since it does not require chemicals used in the production of other phosphates, considered dangerous and corrosive in their raw states [7, 20]. The addition of TiO2 particles to calcium phosphates has attracted the attention of researchers, since TiO2 can increase osteoblast adhesion and induce cell growth [21–23]. Considering that although the HA/DCPA compound presents better reabsorption and stability than does pure HA, its low mechanical resistance still limits its clinical application. Thus, TiO2 addition can contribute to improve the mechanical characteristics of the biomaterial and bone tissue regeneration, by presenting values of resistance strength, elastic modulus and porosity close to those of trabecular bone [2, 24]. Galdino and Zavaglia [3] observed that the addition and sintering of TiO2 to pure HA results in increased mechanical compressive strength.
The ideal biomaterial should have dimensional accuracy, adequate CS and not deform easily under compression. The 8.44 ± 1.10 MPa CS of HA/DCPA/TiO2 met the criteria for trabecular bone compression [18–20] to receive masticatory pressure [18]. However, it would not be indicated for applications in cortical bones, such as the femur, because it does not reach the values between 100 MPa and 150 MPa [19].
According to our findings, with the addition of TiO2, there was a 38.6% increase in the CS of HA/DCPA, in addition to the increase in AD, maintenance of AP and reduction of WA. These data are corroborated by Galdino and Zavaglia [3] and César et al, who observed that the sintering of TiO2 to pure HA increased the CS of the biomaterial. It is worth mentioning that the CS values of HA/DCPA/TiO2 were higher than those achieved by César et al. [16] for HA/TiO2 although the specimens presented close AD values and were more porous (> AP). The different TiO2 phases used in this study, rutile and anatase, have different crystalline characteristics, which interfere with the properties of TiO2 and probably guarantee superior results. Because it is a metastable polymorph at high temperatures (approximate range between 400°C and 1200°C), anatase irreversibly transforms into rutile, a thermodynamically stable polymorph [25]. As this transformation is a function of time and temperature, the sintering process was not long enough to transform the entire anatase titania into rutile titania. The mixture of rutile and anatase phases possibly contributed to a CS increase and helped to obtain different calcium phosphates: the beta phase of tricalcium phosphate (β-TCP) and calcium pyrophosphate (Ca2O7P2). These phases occur due to the calcium phosphate synthesis method, in which crystalline β-TCP forms above 1125°C and is widely used as a ceramic biocomposite.
Considering that this composite is intended for use in tissue bioengineering, pores with adequate dimensions, shapes, quantity and interconnectivity are needed to favor tissue growth, intertwining the newly formed bone with the scaffold, increasing the CS of the in vivo biomaterial [26]. The HA/DCPA granules are composed of finely distributed spherical particles of less than 30 µm. Powdered biomaterials containing round particles with an average size of 2–20 µm are ideal for use in the form of cement [7, 27]. The HA/DCPA presented 56.69 ± 1.83 AP and the addition of TiO2 maintained the porosity of the HA/DCPA/TiO2 compound, which remained within the 45–95% range of trabecular bone [17]. It is important to highlight that although porosity is similar for the two composites, the HA/DCPA/TiO2 presented higher AD and CS values due to the presence of TiO2. The HA/DCPA/TiO2 also presented higher AP values in relation to the HA/TiO2 of Galdino and Zavaglia’s studies [3], and even higher values in comparison to the findings of César et al. [16]. It is noteworthy that the manufacturing processes of the specimens were different, since Galdino and Zavaglia [3] used the polymeric sponge method and César et al. [16] used polymeric wax to generate porosity during the sintering of specimens manufactured by uniaxial pressing. In our study, the specimens were manufactured by uniaxial pressing, but with a low compaction load.
As for the chemical analysis, the formation of perovskite was also observed by Galdino and Zavaglia [28] and Assmar et al. [29], who developed porous ceramic HA/TiO2 compounds by different methods, formed in all compounds sintered at 1250°C, 1300°C and 1350°C. These phases occur due to the calcium phosphate synthesis method, in which crystalline β-TCP forms above 1125°C and is widely used as a ceramic biocomposite, since it promotes bone growth. The formation of calcium pyrophosphate by the wet method used in the present study was also observed in other studies [30–32].
EDS provided information on the oxygen, calcium, phosphorus and titanium present in HA/DCPA/TiO2 granules and adjacent tissues. The energy dispersion generated by the titanium suggests the successful incorporation of this element into the biomaterial [33]. Although EDS identified the presence of Ca and P, these elements can be both from biomaterial and newly formed bone [34], requiring in vivo histological and histomorphometric analysis to identify and quantify them.
The photomicrographs demonstrated that the biomaterial is safe for clinical use due to the absence of significant adverse effects, such as osteolytic reactions or persistent inflammatory processes, which evidences good biocompatibility and interaction with the native calvarial bone. During bone repair, an initial inflammatory process followed by new bone formation and a subsequent bone matrix remodeling process is a normal occurrence [35]. With the histological analysis, newly formed bone with an immature appearance could be observed, accompanied by intense vascular formation and irregularly organized collagen fibers, without the presence of Havers channels with well-defined morphology. Over the observed periods, the bone acquired a mature appearance, making it difficult to identify the line of intersection between it and the native bone and possible to identify the presence of osteocytes.
HA presents slow biodegradation and can be gradually reabsorbed 4 to 5 years after implantation [1]. Since the resorption of the material and its replacement by bone tissue are desired characteristics, the association of HA with DCPA aims to increase reabsorption. Tamimi et al. [6] showed that DCPA shows signs of graft resorption as the newly formed bone tissue grows, 8 weeks after its implantation, surrounding and penetrating DCPA granules. Comparing the resorption process of the material over the three observation periods, we noticed a slight reduction of the HA/DCPA biomaterial and a similar resorption pattern in the intergroup comparison. However, even without differences, it should be considered that the remaining HA/DCPA and HA/DCPA/TiO2 granules influence the greater volume and maintenance of the bone defect contour when compared to the sham, because the granules are surrounded by connective tissue and newly formed bone [36], which may explain why the total tissue repair area in these groups was larger than that of the sham group (p < 0.001).
Both biomaterials in the form of cement have the advantage of ease of handling and insertion in the experimental cavities, which allowed the biomaterial to adapt and helped to control the volume of the grafted material. In general, calcium phosphate cement paste allows injection, solidification and in situ modeling of complex and vertical bone cavities, besides being a great option for minimally invasive surgery [2]. The possibility of using a porous biomaterial in the form of cement paste brings together two configurations that can contribute to tissue repair. The granule porosity of between 40% and 60% can promote rapid diffusion or flow of nutrients and cell-biomaterial interactions [37, 38]. The cement in paste form has biomaterial clusters, which were histologically observed, in its morphology, and this configuration could both stimulate collagen fibers and release calcium ions for new bone formation [38].
There are no previous studies in the literature that have evaluated the effects of HA/DCPA/TiO2 on bone regeneration. We believe that future research to evaluate the use of TiO2 particles at different mass percentages and in other bone sites is necessary for our findings to be confirmed. Thus, there will be greater safety and efficacy in its application in clinical practice. It is worth mentioning that the combination of TiO2 with other types of phosphate provides better quality in the bone regeneration process, impacts clinical management and provides new treatments for acquired or congenital bone defects.
According to the results obtained, both biomaterials are promising as bone defect fillers. Nevertheless, the scaffolds used in bone tissue engineering must be able to provide mechanical strength similar to natural bone tissue [39], when in function. Regarding their application in areas subject to load, despite the CS increase obtained with the addition of TiO2 to HA/DCPA, the tests were performed in vitro on specimens, and future studies may investigate the mechanical strength of these biomaterials after in vivo implantation.