Compressive strength
The influence of alkali content on unconfined compressive strength
The UCS of various amounts of NaOH-activated FA stabilized saline soil after 28 d of cured is shown in Fig. 3. Because the specimens were stabilized with varied concentrations of NaOH-activated FA at room temperature to stabilize the same saline soil with sulfate, the strength variation was proportional to the NaOH concentration.
Figure 3 shows that there is a relationship between stabilized saline soil UCS and NaOH content. The UCS of N1, N2, N3, N4 and N5 stabilized saline soil after 28 d of cured were 4.85 MPa, 6.11 MPa, 7.18 MPa, 5.98 MPa and 3.92 MPa, respectively. The UCS of stabilized saline soil increases and then decreases with increasing alkali concentration. The best UCS of N3 stabilized saline soil was obtained at 0.5 M NaOH content. The results showed that 0.5 M alkali concentration had the best growth promotion effect on FA-stabilized saline soil. The reduced strengths of N1 and N5 can be attributed to two factors: the increased porosity of the stabilized soil and the decreased degree of polymerization of the alkali-activated FA gel. The strength of FA gel polymers mostly relies on the degree of polymerization36 which is influenced by the solubility of the silicate and aluminate monomers in the alkaline medium and their subsequent nucleation.
The influence of alkali content on splitting strength
Figure 4 shows the splitting strength of FA-stabilized saline soil after 28 d of cured at different NaOH-activation concentrations.
Figure 4 shows that the relationship between splitting strength and NaOH concentration was similar to that between UCS and NaOH concentration, both of which showed a tendency to increase and then decrease, and N3 stabilized saline soil had the best splitting strength; The effect of alkali-activated FA on the splitting strength of stabilized soil was more pronounced than in the UCS test. The difference between the UCS and splitting strength of stabilized saline soil is mainly due to the formation of gelling substances by sodium hydroxide-activated FA as a cementing agent, which better connects the soil particles and improves the splitting properties. The remaining gelling material fills the voids in the saline soil and improves the performance of the UCS. In order to increase the UCS of stabilized saline soils, not only is it necessary to use a cementitious material to join the soil particles, but there must also be enough material to fill the pores. The results showed that the effect of NaOH-activated FA on stabilized soil splitting strength was greater than that of UCS.
Freeze resistance experiments
Figure 5 shows the relationship between DBR and the number of FTs for UCS, as well as the splitting strength of FA-stabilized saline soil with varying NaOH-activation degrees.
Figure 5 shows that the DBR of stabilized saline soil steadily falls as FTs = N increases. After FTs = 5, the DBR of stabilized soil UCS and splitting strength declined dramatically, indicating a rapid deterioration stage. With an increase in FTs = N, the DBR of stabilized soil UCS and splitting strength continued to decline, but at a slower rate, and it was in the stable stage. In addition, the relative magnitude connections of UCS and DBR of splitting strength remained mostly unchanged between groups, with the only difference being the degree of reduction in UCS and splitting strength in each group.
The DBR of N1, N2, N3, N4 and N5 stabilized saline soil UCS at FTs = 5 were 39.37%, 42.76%, 46.35%, 48.29% and 42.82%, respectively. The DBR of stabilized soil UCS at FTs = 20 was approximately 25%. The splitting strength DBR at FTs = 5 were 51.26%, 48.15%, 39.9%, 52.30% and 57.88%, respectively, whereas FTs = 20 stabilized saline soil splitting strength DBR by approximately 15%. The splitting strength decreased more in DBR than in UCS.
The decline in DBR of UCS and splitting strength of stabilized saline soil specimens at FTs = 20 was comparable, given that N3 stabilized saline soil had higher UCS and splitting strength in the starting state than the other groups. This suggests that the N3 stabilized saline soil not only had the best mechanical qualities in the group, but also had outstanding frost resistance.
Microanalysis
XRD analysis
Figure 6 shows the XRD of cured sulfate materials with different concentrations of NaOH activated FA for different times.
Figure 6 shows that the diffraction peak intensities vary only slightly, and that the phase compositions at different alkali-activated ages are virtually identical. Different alkaline concentrations of NaOH activation of FA showed distinct diffuse peaks between 2θ of 20–40° at different ages, corresponding to amorphous C-A-H and C-S-H gels37. However, the intensity of SiO2 diffraction peaks decreased significantly with time. Figure 6 (a, b and c) diffraction peaks of C-S-H, C-A-H gels, sodium sulfate, gypsum, unnamed zeolite, and quartz were observed for all alkali-activation of FA 1 d. With the prolongation of the activation time, the C-A-H and C-S-H diffraction peaks first increased and then decreased, and the sodium sulfate diffraction peak disappeared. This indicates that NaOH activation of FA generates C-S-H and C-A-H gels, in which C-A-H reacts with sodium sulfate to be converted into ettringite(AFt). C-A-H and C-S-H gels substances produced by NaOH-activated FA may greatly improve the UCS and splitting strength of stabilized soil 27.
At 28 d of alkali activation of FA, the SiO2 diffraction peaks decreased as the alkali concentration increased, however the amorphous gelation did not change much. It is possible that the higher alkali concentration resulted in the dissolution of SiO2 and Al2O3, but the polymerization process of [SiO4]4− and [AlO4]4− was blocked, which was manifested by a decrease in the SiO2 diffraction peaks, and the gel peaks did not change significantly. The 0.5 M alkali concentration acilitates the breaking and reorganization of the covalent bonds of silica-aluminum oxides, as well as the polycondensation reaction, which produces gel substances on a continual basis. When the alkali concentration reaches 0.9 M, it slows down the stimulated FA process and inhibits [SiO4]4− and [AlO4]4− polymerization.
SEM analysis of FA hydration with time
Figure 7 shows SEM images of N1, N3 and N5 at 1, 3, 7 and 28 d after FA activation. Figure 7 (a, b and c) shows a considerable number of needle-like AFt and scale-like C-(A)-S-H gel, as well as a tiny amount of flake-like Ca(OH)2. N1 shows more needle-like AFt, whereas N3 and N5 show more flocculent gelling material, flake-like Ca(OH)2.
Figure 7 (d, e and f) shows the SEM of N1, N3 and N5 3 d after alkali activation of FA. It can be seen that N1 has more needle-like AFt, while N3 and N5 have more Ca(OH)2 and flocculent materials. SEM of N1, N3 and N5 after 7 d of FA activation shows an increase in short rod-like AFt for N1, but N3 and N5 show an increase in Ca(OH)2 and flocculent materials. SEM of FA activation of N1, N3 and N5 over 28 d reveals that the gel layer thins and a substantial amount of needle-like AFt was appeared.
Figure 7 (a, d, g and j) can be seen that N1 has the greatest number of heterogeneous gels on the first day, which gradually declines over time, but N3 and N5 have similar conditions. The key explanation is the conversion of C-S-H and C-A-H into tiny crystals, as well as the formation of AFt from C-A-H and sulfate; these results were consistent with the XRD.
SEM of specimens with FTs
Figure 8 shows representative SEM images of N1, N3 and N5 after the stabilized soil FTs tests. As shown in Fig. 8 (a, b and c), the soil particles are tightly contained by the flocculated gel of alkali-activated FA, resulting in full agglomerates. Filling the voids between stabilized soil with FA and flocculated ground polymer gel products, the higher the concentration, the fewer voids and soil particles are exposed. When FTs = 1, no cracks were seen in the SEM of all stabilized soil (Fig. 8 (d, e and f)). When FTs = 3, all stabilized soil began to show microcracks, with N1 had the most fractures (Fig. 5 (g)), while N3 (Fig. 8 (h)) and N5 (Fig. 8 (i)) had less cracks internally and were less damaged than N1. In the FTs, stabilized soil experiences volume expansion as free water condenses into ice crystals, generating enormous pressure; the pressure disappears when the ice crystals melt, resulting in the fragmentation of some large soil aggregates, changes in the ordering of soil particles, and cracks in the gel film and bonding material. N1 has the least quantity of gel material, the least amount of coagulation, and the greatest gaps, making it most vulnerable to freeze-thawing damage.
Cracks in the stabilized soil continued to form as a result of FTs, and the soil sample particles adjusted to their equilibrium state. At FTs = 20, extensive gaps and cracks occurred in the region shown by the red circles in Fig. 5 (j, k and l). The hydrated cementitious material continued to degrade, and cementitious material was shed from the surface of the particles in the area depicted by the red circle in Fig. 5 (J).
FTIR analyses
Figure 9 shows the FTIR of FA with time for different concentrations of NaOH activation. The alkali-activated FA 28 d increased with increasing NaOH concentration, and the absorption peak at 3440 cm− 1 corresponded to an increase in -OH absorption peaks in C-S-H and C-(A)-S-H. It indicated that C-A-H, C-S-H increased with increasing NaOH concentration. The absorption peaks from 1390 cm− 1 to 1420 cm− 1 were related to the C-O expansion vibrations in carbonates38. The absorption peak at 1640 cm− 1 corresponds to the molecular water O-H bending vibration, as well as the reaction products C-A-H and C-S-H bound water39. The absorption peaks around 1000 cm− 1 are asymmetric stretching vibrations of Si-O-T, which were mainly found in C-S-H and C-A-S-H gel40. The absorption peak at 1005 cm− 1 shifted to higher wavelengths with increasing activation time, indicating a higher Si/Al ratio in the C-A-S-H gel41. The peaks at 528 cm− 1 and 469 cm− 1 correspond to the bending vibration of the Si-O-Al (Mg) bond. SiO2 has significant absorption peaks at 755 cm− 1 ~ 800 cm− 1. The absorption peaks at 660 cm− 1 ~ 670 cm− 1 correspond to the bending vibration of the Si-O-Si. With the increase of NaOH concentration, the absorption peaks of OH, H-O-H, Si-O-T and Si-O were enhanced, the Si-O-T band became narrower and wider, and the intensity of the peaks decreased, which was mainly due to the formation of the aluminum gel phase.
TG analyses
Figure 10 (a, b and c) shows the TG-DSC curves for N1, N3 and N5 activation for 28 d. The mass loss was about 10%, and the mass loss increased with increasing NaOH concentration. As shown in Fig. 10, the mass percentages of N1, N3 and N5 decreased by 1.34%, 1.08% and 1.55%, respectively, in the temperature range of 20°C ~ 100°C, due mostly to water loss due to FA adsorption and hydration products42. The mass losses for the water-bound dehydration processes of the hydration products C-S-H, C-A-H and AFt were 1.20%, 1.10% and 1.53%, respectively, at temperatures ranging from 100 to 380°C. It was also discovered that the first two mass losses of N1, N3 and N5 increased with increasing NaOH concentration43,44. At 380 ~ 550°C, exothermic oxidation of organic materials in FA resulted in a mass loss of around 5.50%. At 550°C ~ 620°C, a mass loss of 0.42%, 0.72% and 0.66% was detected, primarily due to the carbonate decomposition reaction45,46.
The main components of alkali-activated FA hydration products were C-S-H, C-A-H and AFt, and the more gel and the higher degree of polymerization, the higher the strength of stabilized soil. The first and second mass losses of N1 were lower than those of N3 and N5, indicating that the amount of C-S-H and C-A-H in the hydration products of 0.1 M alkali-activated FA was less than that of N3 and N5. It was also discovered that N5 had the fastest loss of the first two masses, indicating that the overall polymerization of C-S-H and C-A-H formed by FA stimulated by high NaOH concentration was modest, which is compatible with the results of XRD and FTIR examinations. These results of low gel volume for N1 and poor gel polymerization for N5 were compatible with the results of low UCS and splitting strength of N1 and N5 stabilized soil.
XPS analyses
The XPS spectra of the alkali-activated FA gel was shown in Fig. 11. As can be observed from the spectra, the primary chemical element compositions were consistent with XRF. Following alkali-activation of FA, the binding energies of O 1s, Ca 2p, S 2p, Si 2p and Al 2p decreased before increasing with alkali concentration. It suggests that the activity of FA hydration products initially increases and subsequently diminishes as concentration increases.
The Ca 2p orbital activation energy has two distinct peaks that correspond to the Ca 2p 3/2 orbitals (left) and Ca 2p 5/2 orbitals (right). The breakdown of the calcium-rich phase in FA results in a huge amount of free Ca2+, which interacts with groups like [SiO4], [AlO4] and SO42− to form a new calcium-containing phase. The Ca 2p orbital activation energy has two distinct peaks that correspond to the Ca 2p 3/2 orbital (left) and the Ca 2p 5/2 orbital (right).The dissolution of the calcium-rich phase in the FA produces a considerable quantity of free Ca2+, which reacts with [SiO4], [AlO4] and SO42−, and other groups to form a new calcium-containing phase.
The Si 2p and Al 2p orbital activation energy increase and then fall for comparable reasons. There are two main reasons: first, the silicon in FA is activated, and the low concentration causes insufficient hydrolysis of Si-O and Al-O bond breaking, resulting in a limited decrease in binding energy; second, increasing its polymerization degree of silicon/aluminates increases orbital activation energies as well. This indicates that low and high concentration activation of hydrated silicon/aluminates is likely to result in higher polymerization chains or even shelf silicates. As a consequence, the binding energies of Si 2p and Al 2p can likewise be used to characterize the degree of polymerization of Si-O and Al-O. As a result, the chemical bonding information on the FA surface examined by XPS partially reflects the surface's structural information, but it was not entirely reactive47.