Immobilization of Lipases/Phospholipases with Maximum Enzyme Loading
The four lipases and two phospholipases were immobilized through hydrophobic interfacial adsorption on Immobeads-C18 support with the maximum allowable enzyme loading, following the protocol described in the article by Garcia-Quinto et al., 2023 (Garcia-Quinto et al., 2023). The enzyme loading per gram of support varied depending on the enzyme and the achieved immobilization yield. TLL, PALA, and NS40 exhibited an enzyme loading of 180 mg of protein per gram of support, achieving an 90% immobilization yield after 72 hours. CALB and LECI reached a final enzyme loading of 170 mg of lipase/phospholipase per gram of support after 48 hours of continuous agitation. Phospholipase QlowP achieved a loading of 160 mg per gram of support after 72 hours.
Enzymatic Synthesis of Di-DHA-PC by Direct Condensation of DHA and GPC in Solvent-free System
The course of the esterification of GPC with DHA in a solvent-free system catalyzed by immobilized QlowP phospholipase with maximum enzymatic load via hydrophobic adsorption onto Immobeads-C18 support was studied. As seen in Figure 1, the reaction begins with the formation of a first product or intermediate product known as DHA lysophospholipid (DHA-LPC), which reaches maximum yield at 3 hours with 74%. Over time, this intermediate product gradually disappears, transforming into the final reaction product, which is the Di-DHA-phosphatidylcholine (Di-DHA-PC), reaching maximum yield at 48 hours with 58%. It was observed that the progression of the reaction closely resembled that described in the esterification of oleic acid and GPC in the study by Garcia-Quinto et al., 2023 (Garcia-Quinto et al., 2023).
In this research, the reaction was carried out in a solvent-free system with a substrate molar ratio of 1/62 (GPC/DHA) and a temperature of 60°C. Under these conditions, it was possible to incorporate DHA at the sn-2 position of GPC, resulting in the formation of Di-DHA-PC as the sole reaction product. Next, we will study whether the reaction products can vary depending on the catalyst and reaction conditions used.
Profile of DHA Phospholipid Synthesis Catalyzed by Different Lipases and Phospholipases Immobilized on C18 in Solvent-Free Media
Next, the esterification reaction of GPC with DHA catalyzed by the different immobilized lipases and phospholipases from section 3.1 was studied. The kinetics of formation of mono- and di-substituted DHA phospholipids were investigated independently. Figure 2a shows the formation of DHA-LPC for all immobilized biocatalysts, while Figure 2b shows the formation of Di-DHA-PC.
For the formation of DHA-LPC (Fig. 2a), all enzymes exhibit a similar behavior, mainly differing in the rate of formation of this product. However, for the formation of Di-DHA-PC (Fig. 2b), there are clear differences in behavior depending on the catalyst used. As observed, only three enzymes are capable of synthesizing the final reaction product, with LECI and QlowP, two phospholipases, and NS40, a lipase, achieving yields around 60% at 168 hours. However, reaction yields for lipases PALA, TLL, and CALB are considerably low for the formation of Di-DHA-PC. It is noteworthy that when the reaction was performed with oleic acid, only CALB was unable to achieve good yields for Di-oleoyl-PC (Garcia-Quinto et al., 2023). These differences could be attributed to greater difficulty in esterifying DHA at the sn-2 position of the lysophospholipid, given that the nature and structure of DHA differ significantly from oleic acid. Additionally, several factors could hinder the process, such as substrate solubility, high temperatures, or the use of highly hydrophobic and viscous anhydrous reaction media.
Due to the sn-1,3 selectivity described for lipases by other authors in this type of reaction, it would be logical for the esterification of GPC to only produce sn-1 DHA-LPC as the sole reaction product (Liu et al., 2017). However, thanks to the immobilization strategy used, the natural sn-1,3 regioselectivity would have been altered for NS40, LECI, and QlowP after their immobilization on Immobeads-C18. These enzymes would now exhibit additional selectivity for the sn-2 position, with LECI and QlowP, possessing characteristics of phospholipases and a natural substrate being a phospholipid, showing greater affinity to esterify this position. This latter aspect is related to the sn-2 selectivity previously described in the literature for phospholipases (Cabezas et al., 2012). For the rest of the lipases, this effect was not observed as Di-DHA-PC is barely formed, indicating that the selectivity of each lipase is a key factor in the formation of the final product. From here, we chose QlowP as the optimal biocatalyst for the synthesis of di-substituted DHA phospholipids. This is because QlowP exhibits a significantly higher initial velocity compared to LECI: 10.89 versus 3.65 (mg/mL.h)*g, indicating greater activity for the reaction.
Effect of the Solvent on the Esterification of GPC with DHA Catalyzed by Immobilized Phospholipase QlowP
In the previous study (Garcia-Quinto et al., 2023), it was observed that one of the issues in the reaction was the poor solubility between the substrates used in the esterification. Therefore, the effect of solvent on their solubility was investigated. It was found that the presence of acetone in the medium favored the solubility of GPC in oleic acid. Now, with DHA, it will be checked if this also affects the reaction kinetics. Specifically, we will study how the addition of 30% of acetone influences the formation of the di-substituted DHA phospholipid. To do this, we will compare the reaction catalyzed by QlowP-C18 under two conditions: a solvent-free medium (Fig. 1 in section 3.2) and another with 30% acetone (Fig. 3).
As seen in Figure 3, the presence of butanone alters the enzyme's behavior, as no production of di-DHA-phospholipid is observed. Furthermore, while in the solvent-free reaction a maximum yield of 74% DHA-LPC was achieved at 3 hours (Fig. 1), in the presence of butanone the formation of DHA-LPC is slower and with a lower yield (51% DHA-LPC at 24 hours). Additionally, this intermediate reaction product exhibits low stability under these conditions, disappearing over time.
In view of the results, it could be inferred that the presence of butanone might be causing a decrease in enzymatic activity due to possible conformational changes that hinder substrate entry into the active site (Pizarro et al., 2012). Therefore, the use of butanone for the synthesis of di-substituted DHA phospholipids is ruled out due to its negative effect on reaction yield.
Stabilization Strategies for QlowP-C18 Using Post-Immobilization Techniques
After confirming that the QlowP-C18 derivative was the best for the formation of Di-DHA-PC in a solvent-free medium, the next objective was to stabilize the catalyst to enable its reuse over multiple cycles. Given that the reaction conditions are very harsh for enzymes, such as the use of anhydrous, highly hydrophobic and viscous media, and high temperatures, it was proposed to design stabilization strategies using post-immobilization techniques. To this end, a post-immobilization strategy was carried out, which consisted of coating the surface of the catalyst with the polymer dextran sulfate and analyzing how the polymer size affects the enzyme activity in the esterification of GPC with DHA.
For this purpose, the esterification of GPC with DHA in a solvent-free medium at 40ºC was studied using both the unmodified QlowP-C18 derivative (C18) and three derivatives modified with dextran sulfate: one with a small polymer (DEX 8000 Da), another with a large polymer (DEX 100000 Da), and a third with a double layer of polymers (DEX 100000+8000 Da). Figure 4 shows the percentages of synthesis of the final product, Di-DHA-PC, as the reaction progresses.
The results indicate that the modification of the catalyst has little influence on enzymatic activity, as the yields are very similar in all cases. The fact that the activity is not affected suggests that the polymer coating does not hinder the substrate from reaching the enzyme's active site. On the other hand, although a higher reaction temperature can decrease the viscosity of the fatty acid (Ifeduba & Akoh, 2014), we ultimately decided to conduct the reaction at 40ºC. This temperature is less harsh on the biocatalyst compared to 60ºC and is more sustainable at an industrial level. Additionally, maintaining the reaction at 40ºC helps preserve the stability of DHA, as this compound is highly susceptible to lipid peroxidation due to the high degree of unsaturation in its long carbon chain (Montine & Morrow, 2005).
Stability of the Different QlowP-C18 Derivatives Under the Reaction Conditions
After confirming the activity of the dextran sulfate-modified derivatives, it was investigated whether the different polymer sizes used in post-immobilization offer greater stability to the unmodified QlowP-C18 derivative. The four derivatives were incubated for up to two days at 40ºC in a solvent-free medium, following the protocol described in Materials and Methods.
Figure 5 shows that in all cases, the polymer coating improves the stability of the QlowP-C18 catalyst to varying degrees. The unmodified derivative (C18) loses 65% of its activity at 24 hours and completely loses it at 48 hours. In contrast, the double-layer derivative (DEX 100000+8000) maintains 94% of its activity until the end of the incubation period, while the DEX 100000-modified derivative retains only 35% of its activity at 48 hours. Finally, although the derivative with DEX 8000 shows greater stability at 24 hours compared to C18, it also loses all its activity by the end of the incubation period.
These results indicate that DEX 8000 does not provide an effective protective layer due to its insufficient size. In contrast, the double-layer with dextran sulfates of different sizes significantly enhances the enzyme stability under severe reaction conditions (anhydrous hydrophobic media, highly viscous, and at 40ºC). It seems that the combination of highly hydrophilic and viscous polymers prevents the exposure of internal hydrophobic pockets of the enzyme and reduces conformational changes on its surface (Abian et al., 2002). herefore, the use of DEX 100000+8000 is very useful to prevent direct interaction of the immobilized enzyme with the reaction medium. This demonstrates that post-immobilization physicochemical modification improves the stability of QlowP-C18, which is a crucial property for its future industrial applications.
Operational Stability of the QlowP-C18 Catalyst
Finally, the reusability capacity of the double-layer dextran sulfate derivative (DEX 100000+8000) is studied over several consecutive cycles of 24 hours at 40ºC in a solvent-free medium and compared with the unmodified derivative (C18). Cycle 0 is considered as 100% catalytic activity, corresponding to 28.25% production of Di-DHA-PC for the modified derivative and 28% for the unmodified derivative (Fig. 4 in section 3.5).
Figure 6 shows that the modified derivative exhibits greater operational capacity compared to the unmodified one. QlowP-C18 coated with DEX 100000+8000 is reused for up to 5 cycles, maintaining 51% activity in the fourth cycle, while the unmodified derivative shows only 17% in the same cycle. By the end of the cycles, the modified derivative produces 120.4 mg of Di-DHA-PC, compared to 85.45 mg from the unmodified derivative. This indicates that the immobilization and post-immobilization strategy increases the lifetime of the QlowP biocatalyst, making it more effective for the synthesis of di-substituted DHA phospholipids.
The reuse of the derivative has been made possible by our hydrophobic adsorption immobilization strategy, which has imparted greater stability to the QlowP enzyme compared to its soluble form. It is noteworthy that the esterification reaction of DHA with GPC was impossible under the same conditions using the soluble enzyme, failing to synthesize the desired product, Di-DHA-PC. Furthermore, our post-immobilization strategy with double-layer dextran sulfate has provided the enzyme with greater stability compared to the uncoated derivative. In the future, further post-immobilization strategies using polymers with different chemical structures will be explored to further enhance the catalytic properties of the derivative and increase the production of the desired phospholipid.