Calibration is a set of operations under specified conditions that establish the relationship between the values shown by the instrument and the corresponding known values of the measurand. Internal calibration can be performed when suitable analytes with physiochemical properties analogous to those of authentic analytes are available [26]. Errors in the testing facility can occur in three different test stages, i.e., preanalytical, analytical and postanalytical. Analytical stage errors arise during the process of testing by using noncalibrated equipment or by the use of incorrect proportions of reagents and nonadherence to the standard operating procedure. The parameters used in this calibration work were flow rate accuracy, vial test, injector accuracy, oven temperature accuracy, system precision (RSD), wavelength accuracy (nm), detector linearity (r2), injector linearity (r2), gradient proportion valve test (% B Conc.) and fluorescence detector linearity (r2). The flow rate error is calculated for pump modules A and B at a ratio of 1:1.
Further values were tabulated, and the error was within the limits. The error in the flow rate was ± 0.0, which indicated that the flow rate was accurate for both pumps A and B (Table 1). Our novel advances require supplementary initial experiments to evaluate the linearity and stability of the analyte and to evaluate the limit of quantification [27]. As part of the maintenance, the vial test parameter was needed to indicate whether the injector needle was moving in the right direction. The performance of the samples from the vial test was recorded, and the septa were pierced. This test confirmed that the vials were pierced and that flow was established.
The introduction of a sample inside the UHPLC system is crucial. The protection of the UHPLC columns from severe pressure fluctuations is managed when the injection process is relatively pulse-free. The swept volume of the device is assumed to be negligible to reduce probable band spreading [28]. Typically, a rapid injection cycle time is considered essential to fully exploit the speed provided by UHPLC, which in turn requires a high sample capacity. Low-volume injections with minimal carryover are required to increase the sensitivity. There is also a direct injection approach for introducing biological samples [29]. The accuracy of the injector of the NexeraX2 SIL-30AC system was calculated by injecting exactly 50 µL of HPLC-grade water as a blank six times, and the deviation was found to be -0.77 µL, which was within the criterion of ± 1.0 µL. This was found to be satisfactory. For many applications, the accuracy of the flow rates of mobile phases in HPLC systems is not critical; hence, the need for traceable calibration to national or international standards is less important. In such cases, the accuracy of the operating parameter is secondary, provided that it remains consistently reproducible during the analysis of both the sample and the standard. However, in other cases, accuracy is needed when a developed analytical procedure is transferred to another laboratory for routine use [30].
Table 1
Flow rate accuracy of the pump at different set flow rates.
Sl. No.
|
Set flow
(mL min-1)
(A/B 1:1)
|
Mass of the empty flask
(m1, g)
|
Mass of the filled flask
(m2, g)
|
Time (min)
|
Water density (g/cm3)
|
Actual flow
rate
(mL min-1)
|
Error flow
rate
(mL min-1)
|
Criteria
(mL min-1)
|
1
|
0.2
|
25.1436
|
25.5452
|
2
|
0.997
|
0.2014
|
0.0014
|
± 0.01
|
2
|
0.5
|
24.7054
|
25.7010
|
0.4993
|
-0.0007
|
± 0.01
|
3
|
1.0
|
24.8598
|
26.8534
|
0.9998
|
-0.0002
|
± 0.02
|
4
|
2.0
|
24.2754
|
28.2376
|
1.9871
|
-0.0129
|
± 0.04
|
The UHPLC CTO-20AC oven accuracy was calibrated and verified with a calibrated digital thermometer. The actual temperature settings given to the system through the software were verified after 10 min of stabilization via a calibrated digital thermometer. The actual and observed temperatures were recorded, and the deviation in the temperature was within ± 1.0°C; these observations fulfilled the criteria.
First, the weights of the analytes were varied against a constant internal standard concentration, and later, the concentration of the internal standard was varied against a constant weight of the analyte. The standard deviation was chosen to monitor the precision, and the system precision was evaluated by injecting 20 µL of caffeine standard solution (60 µg mL-1, n = 6) with methanol-water (70/30, v/v) as the mobile phase. The RSDs for the peak area and retention time were determined to be 0.78% and 0.08 min, respectively (Table 2).
Table 2
System precision using the caffeine standard of UHPLC
Sl.
No.
|
Replicate
(n)
|
RT
(min)
|
Peak area
|
Criteria
(RSD)
|
1
|
R1
|
4.843
|
2386466
|
≤ 1.0
|
2
|
R2
|
4.838
|
2368715
|
3
|
R3
|
4.841
|
2413959
|
4
|
R4
|
4.833
|
2378476
|
5
|
R5
|
4.838
|
2413902
|
6
|
R6
|
4.834
|
2398159
|
|
Mean
|
4.838
|
2393280
|
|
|
SD
|
0.004
|
18685
|
|
RSD
|
0.08
|
0.78%
|
The wavelength accuracy of the system for caffeine standard solution (60 µg mL− 1) was tested in triplicate at wavelengths ranging from 202–208 nm and 269–275 nm. The maximum responses in terms of peak areas of the caffeine standard were recorded. The wavelength accuracy of the detector suggested that caffeine had a maximum response at wavelengths of 204 and 271 nm.
Table 3
Wavelength accuracy of the SPD-M20A detector at different wavelengths (n = 3).
Sl. No.
|
Wavelength (nm)
|
R1
|
Response(Area)
R2
|
R3
|
Avg. Response
(area) (n = 3)
|
Criteria
(nm)
|
1
|
202
|
5971402
|
5958326
|
5960331
|
5963353
|
205 ± 2
|
2
|
203
|
6003976
|
6080956
|
6126503
|
6070478
|
3
|
204
|
6254035
|
6037720
|
6056821
|
6116192
|
4
|
205
|
6007447
|
6143645
|
6182075
|
6111056
|
5
|
206
|
6191494
|
5967989
|
6162123
|
6107202
|
6
|
207
|
5930416
|
6198636
|
5935415
|
4516169
|
7
|
208
|
5958961
|
5740640
|
5864715
|
5854772
|
|
8
|
269
|
2327108
|
2320457
|
2247623
|
2298396
|
272 ± 2
|
9
|
270
|
2370025
|
2383426
|
2381928
|
2378460
|
10
|
271
|
2361317
|
2386225
|
2360031
|
2369191
|
11
|
272
|
2394946
|
2298979
|
2379875
|
2357933
|
12
|
273
|
2384404
|
2388111
|
2334571
|
2369029
|
13
|
274
|
2438180
|
2419905
|
2526355
|
2461480
|
14
|
275
|
2408631
|
2391201
|
2404331
|
2401388
|
The detector linearity was evaluated by injecting the caffeine standard solution (20 µL) in triplicate. The linearity of the detector was determined by taking the peak area versus the concentration, and an r2 value of 0.9997 was obtained (Fig. 1). This was found to be satisfactory.
The linearity of the injector (SIL 30AC) was evaluated at six different injection volumes of caffeine standard (60 µg mL− 1), after which the standard curve was plotted (Fig. 1). The correlation coefficient of determination was reported as r2 = 0.9993. In our experiment, detector linearity was assessed with respect to the anthracene standard solution because it is a colorless compound but exhibits blue fluorescence under ultraviolet radiation. The absorption of the caffeine standard ranged from 202–208 nm to 269–275 nm, although the maximum response of the caffeine standard was recorded at wavelengths of 205 nm and 271 nm. This standard efficiently establishes injector linearity, and the results of this study coherently revealed that good precision occurs when the volume of the injection mixture is 1–25 µL of caffeine solution at a concentration of 60 µg mL− 1. However, accurate responses were observed with increasing injection volume. In general, injector linearity and injection-to-injection variation have distinct effects on precision when the injection volume is reduced to the smallest quantity. Therefore, an injection volume of 1–25 µL was sufficient for reducing errors, and there was no need for the existing method to be upgraded. This approach holds good for any new external or internal standards that are used in this method.
The core of the performance test is a check of the system’s ability to create accurate linear gradients. HPLC-grade water was placed in reservoir A, and water containing 0.1% acetone was placed in reservoir B. The column was removed and replaced with approximately 1 m of 0.005 in. i.d. tubing. The detector wavelength was set to 265 nm, and the flow rate was set to 1–2 mL/min to create sufficient pressure for reliable check valve operation.
A gradient concentration test was performed to evaluate the proper function of the pump at the adopted gradient concentration. HPLC-grade water was placed in solvent reservoir A, and water containing caffeine was placed in reservoir B. A series of 5 min steps were run in 10% increments (0% B, 10% B, 20% B… 100% B). The calculated percentages and their deviations were as follows: tabulated (Fig. 3 and Table 4). The % concentration deviation at each level ranged from 0.28 to 0.4% and the passing results were generally ≤ 1%. Therefore, the results passed the criteria of ± 1.00%, as the deviation at each level should be ± 1.0%. The difference between the maximum and minimum plateau heights must be less than 5% of the average height. A graphical representation of the gradient step test results is shown in Fig. 3. The steps look good and appear flat with slight rounding at the edge of each step. The step size was calculated for each step and compared to the theoretical (programmed) value. The largest error was 0.4%, which was less than the 1% allowable maximum; thus, the step test was passed under the initial conditions (Table 4). This procedure tests all combinations of the proportioning valves for accurate delivery. Although a 5% limit was given, the passing results were generally ≤ 1%, confirming good general pump performance, no blockage of inlet line frits and no proportioning-valve failure.
Table 4
The % B deviation at different concentrations.
Conc.
(%B)
|
Height of band
|
Conc.
(%)
|
Criteria
(%)
|
Error
(%)
|
|
|
0
|
0.00
|
--
|
± 1.0
|
|
|
|
10
|
36135
|
9.96
|
|
0.40
|
|
50
|
180843
|
49.86
|
|
0.28
|
|
90
|
325143
|
89.65
|
|
0.39
|
|
100
|
362687
|
99.55
|
|
0.39
|
|
Analyte detection is typically based on the absorbance produced by the analyte and is directly proportional to the concentration and sensitivity of the detector. Typically, UHPLC has a reduced flow cell volume to maintain both the concentration and the signal. In accordance with Beer–Lambart’s law, small-volume conventional flow cells are adopted, resulting in a reduction in path length and thereby strengthening of the signal [31]. The linearity of the fluorescence detector at various concentrations (5–30 µg/mL) was calibrated with 2 µL of anthracene solution (n = 3) as a standard, and the standard curve was plotted with r2 = 0.9990 (Fig. 4).
The calibrated UHPLC equipment was used for determining the scope of aflatoxin analysis from matrices such as red chili, groundnut and nut products. To further determine the accreditation status for the developed scope by the National Accreditation Board for Testing and Calibration Laboratories (NABL), an internal assessment was conducted by the board, which included the verification of the in-house method and the validation of the method specific to the matrices applied for accreditation. The results of the witness tests for aflatoxin isomers G1, G2, B1 and B2 in the chili matrix clearly revealed separation of all four molecules at a spike level of 0.5 µg/kg (Fig. 5), and the results of the witness test revealed detection of up to 0.5 µg/kg individual aflatoxin and recovery within the range of 70–119%. Nevertheless, attention must be given to the injection volume and the manual errors that are caused during the addition of the internal standard to the analyte.
As the Aflatoxin mixture stock (1 mg mL
− 1) was stored at -20°C for a longer period during the experimental procedure, the stability of the stock was assessed for ten months at a concentration of 100 µg mL
− 1 by monitoring the reference material control charts developed by using the internally calibrated UHPLC. The control plots were drawn once every two months to ensure the stability of the standard [
32]. The charts (Fig.
6) were constructed by taking the average peak area of replicates (n = 3) with their standard deviation (+ 3 and − 3 times the standard deviation (SD) reported and found to be acceptable for all the aflatoxin molecules over a period of ten months [
33]. In Fig.
6, green indicates the upper control limit, and blue indicates that the standard response to aflatoxin was satisfactory. The results showed that the standard mixture of aflatoxin did not cause any degradation.
The uncertainty (MU) (± ng g− 1) was calculated for the aflatoxins AFB1, AFB2, AFG1 and AFG2 in the red chili powder matrix at three recovery batch levels by computing the associated uncertainties due to factors such as reference material impurities, analytical balance, calibrated volumetric flasks, micropipettes and averaged area responses [34].The MU of the final result obtained by combining the uncertainties of the independent inputs with the same rule used is the square root of the sum of the squares, but the choice of using the standard deviation (SD) or coefficient of variation (CV) depends on whether the inputs interact by addition or subtraction or by multiplication or division. The reported uncertainties for the four aflatoxin residues at each level (Table 5) were 2.5 ± 0.4.5 ng g− 1, 5 ± (0.89–1.15) ng g− 1, and 10 ± (2.10–2.56) ng g− 1.
Table 5
Measurement of uncertainty in the determination of AFB1, AFB2, AFG1 and AFG2 in red chili powder, three different quantification limits were used.
Aflatoxin
|
(2.5 ng g− 1)
1 LOQ
|
(5.0 ng g− 1)
2.5 LOQ
|
(10.0 ng g− 1)
5 LOQ
|
AFB1
|
2.26 ± 0.54
|
5.13 ± 0.94
|
10.48 ± 2.29
|
AFB2
|
2.24 ± 0.52
|
5.03 ± 0.91
|
10.36 ± 2.24
|
AFG1
|
2.12 ± 0.42
|
4.90 ± 0.89
|
9.86 ± 2.10
|
AFG2
|
1.95 ± 0.35
|
4.05 ± 1.15
|
10.82 ± 2.56
|