DFT simulations. Density functional theory (DFT) method was used to perform all the spin-polarized calculations of these structures, as implemented in the Vienna ab initio simulation package code (VASP)46. Exchange and correlation energies were described in the methods of generalized gradient approximation (GGA) in the form proposed by Perdew–Burke–Ernzerhof (PBE) functional47–48. The projector-augmented wave (PAW) method was used to describe interaction between valance and core electrons49. The plane wave energy cutoff was set to be 500 eV. The structure optimization was relaxed until convergence criteria were met with the energy and force of 1×10− 5 eV and 0.02 eV/Å, respectively. For structure optimizations, the first Brillouin-zone of such a slab sampled with the Monkhorst − Pack mesh with 3×3×1 grids, were used. To obtain more accurate electronic properties, a denser 7×7×1 k-point grids were further employed50. The weak dispersion interaction was described by the DFT-D3 method with the standard parameters proposed by Grimme and his coworkers51. To avoid interactions between two neighboring catalyst monolayers under periodic boundary conditions, a minimum vacuum space of 15 Å was set. Solvent effects were included by using implicit solvent model implemented by VASPsol with a dielectric constant of 8052. To confirm the bonding nature of the investigated systems by characterizing covalent bond, the electron localization function (ELF) and Critic2 were further employed53–54. The Crystal Occupation Hamiltonian Population (COHP) method was also employed to investigate the nature of bonding and anti-bonding states, as implemented by LOBSTER code55–56.
Searching transition states (TS) were performed by employing improved dimer method implemented in Henkelman’s scripts, where the convergence force was set to be smaller than 0.02 eV/Å57–58.
Ab initio molecular dynamics (AIMD) simulations were performed with the Nose-Hoover thermostat approach, at the average temperature of − 40, 0 and 40°C, respectively59–60. The time step in AIMD was set to be 1 fs. For AIMD simulations, a gamma-centered 1×1×1 k-point grid was used. We carried out 10 ps of AIMD simulation to obtain a well-equilibrated system.
To simulate the copper electrode surface, a three-layer and 4×4 periodic cell Cu(111) slab was built, in which two bottom layers were fixed and the top layer was allowed to relax. To simulate the real solution environment, aqueous interface models for kinetic calculations contain 33 explicit water molecules, which could maintain the average water density in the bulk regions being around 1.0 g·cm− 3. One K atom was located in bulk water as a solvated K+ in the solution, and a OH group was also located in bulk water to maintain the electrical neutrality of the periodic system.
MD simulations. MD simulations were performed using xTB package61. The calculated density of this simulated system was about 1.0 g·cm− 3, closed to realistic solution circumstances. The MD simulation duration was 20 ps, ensuring that the solution system could reach a stable state, as shown in energy variation diagram (Supplementary Figs. 4–5). The simulations were carried out in the constant particle number, volume and temperature (NVT) ensemble with the thermostat set to a constant temperature of − 40, 0 and 40°C, respectively. After the equilibration period of 10 ps, the snapshots were taken at every 50 fs intervals from the simulation trajectories to analyze distribution of free CO/OH− and CO/OH− adsorbed on catalyst surface.
Thermochemistry. The Gibbs free energy difference (∆G) between two neighboring intermediates, named 1 and 2, can be calculated by:
$$\:{\varDelta\:\text{G}}_{21}={\text{G}}_{2}-{\text{G}}_{1}$$
1
For example, in the reaction *CO2→*HOCO, where ‘*’ indicates an adsorption site on the catalyst, ΔG was calculated based on the following equation:
$$\:\varDelta\:\text{G}=\text{G}\left(\text{*}\text{H}\text{O}\text{C}\text{O}\right)-\text{G}\left(\text{*}{\text{C}\text{O}}_{2}\right)-\text{G}\left({\text{H}}^{+}/{\text{e}}^{-}\right)\:\left(2\right)$$
For this equation, the chemical potential of the H+/e− pair equals to the half value of the chemical potential of the dihydrogen molecule. Given the standard hydrogen electrode conditions, the G(H+/e−) equals to 1/2G(H2).
The Gibbs free energy of intermediates can be calculated by employing the computational hydrogen electrode (CHE) model proposed by Nørskov et al. According to the CHE model, the Gibbs free energy of intermediates can be obtained as following Equation:
$$\:G=E+ZPE-TS\:\left(3\right)$$
Adsorbed intermediates were only taken vibrational entropy (S) into account, and the corresponding function is showed in the (4) formula.
$$\:\text{S}=-\text{R}\sum\:_{\text{i}}\text{ln}\left(1-{\text{e}}^{\raisebox{1ex}{${-\text{h}\text{v}}_{\text{i}}$}\!\left/\:\!\raisebox{-1ex}{$\text{k}\text{T}$}\right.}\right)+\text{R}\sum\:_{\text{i}}\frac{{\text{h}\text{v}}_{\text{i}}}{\text{k}\text{T}}\frac{{\text{e}}^{\raisebox{1ex}{${-\text{h}\text{v}}_{\text{i}}$}\!\left/\:\!\raisebox{-1ex}{$\text{k}\text{T}$}\right.}}{\left(1-{\text{e}}^{\raisebox{1ex}{${-\text{h}\text{v}}_{\text{i}}$}\!\left/\:\!\raisebox{-1ex}{$\text{k}\text{T}$}\right.}\right)}\:\:\left(4\right)$$
In the equation, R = 8.314 J·mol− 1K− 1, kB=1.38·10− 23 J·K− 1, h = 6.63·10− 34 J·s, T = 298.15 K; i is the frequency number; νi is the vibrational frequency.
Under normal conditions, the values of entropy of free gas molecules in the system should be obtained from NIST database. However, values of entropy of free gas molecules of NIST database is only appropriate for above 0 ℃. Therefore, for our systems, all the values of entropy of free gas molecules and adsorbed gas molecules were obtained from vibration frequency calculation.
The adsorption free energies of *CO2 and *H on the pure copper surfaces are defined as
$$\:\varDelta\:{\text{G}}_{\text{a}\text{d}}\left({\text{C}\text{O}}_{2}\right)=\text{G}\left(\text{*}{\text{C}\text{O}}_{2}\right)-\text{G}\left(\text{*}\right)-\text{G}\left({\text{C}\text{O}}_{2}\right)\:\left(5\right)$$
$$\:\varDelta\:{\text{G}}_{\text{a}\text{d}}\left(\text{H}\right)=\text{G}\left(*\text{H}\right)-\text{G}\left(\text{*}\right)-\raisebox{1ex}{$1$}\!\left/\:\!\raisebox{-1ex}{$2$}\right.\text{G}\left({\text{H}}_{2}\right)\:\left(6\right)$$
Chemicals. CuSO4·5H2O (99.99% metals basis) and C6H5O7Na3·2H2O (A. R. grade) were purchased from Aladdin. KOH (A. R. grade), NaOH (A. R. grade), acetone (A. R. grade) and ethanol (A. R. grade) were provided by Sinopharm Chemical Reagent Co., Ltd, China. Cu-NP was purchased from Simga-Aldrich. D2O (99.9%), gas diffusion electrode (YLS-30) with 10% PTFE and microporous layer, anion exchange membrane (FAA-3-PK-130) and Nickel foil (purity > 99.8%, thickness 0.5 mm) were obtained from Alfa Aesar China Co., Ltd. Both CO2 and Ar (Beijing Beiwen Gas Chemical Industry Co., Ltd., research grade) has purities of 99.999% and used as received. Aqueous solutions were prepared with deionized water (Millipore 18.2 MΩ cm).
Preparation of the Cu-NR electrode. Initially, 1.3 mmol of CuSO4·5H2O and 0.91 mmol of C6H5O7Na3·2H2O were dissolved into the 40 mL of deionized water with stirring for 15 min at room temperature. 5.3 mmol of NaOH was then added into the mixture and further stirred for 2.5 h. The resultant solution was transferred to autoclave and kept at 160°C for 12 h. When the hydrothermal procedure was finished, the obtained product was washed with deionized water and absolute ethanol for three times, alternately. The obtained product was dried at 60°C for 8 h and then annealed at 400°C for 4 h in air62. Subsequently, 10 mg of the as-prepared material and 10 µL of Nafion solution (5 wt %) were added into 1 mL of isopropanol and sonicated for 30 min. The as-prepared ink was then drop-coated on the polytetrafluoroethylene (PTFE)-hydrophobized carbon fiber paper (Toray, YLS-30T GDL) and dried. Finally, the as-prepared electrodes underwent electroreduction in 1 M KOH at -0.5 V vs RHE for 10 minutes, resulting in the formation of Cu-NR electrode.
Material characterizations. The morphology was characterized by SEM TESCAN MIRA LMS and TEM Thermo Fisher Talos F200S G2. XRD was conducted using an X-ray diffractometer (PANalytical Empyrean) with a scan speed of 5o·min− 1. XPS analysis was conducted on the Thermo Scientific ESCALab 250Xi (USA) using 200 W monochromatic Al Kα radiation. XANES data were collected at 1W2B station in Beijing Synchrotron Radiation Facility (BSRF) operated at 2.5 GeV with a maximum current of 250 mA.
CO 2 RR experiments. CO2RR experiments were conducted using a CHI-660e electrochemical workstation equipped with a high current amplifier CHI-680c in an electrochemical flow-cell consisted of a gas chamber, a cathodic chamber and an anodic chamber. The anion exchange membrane (FumasepFAA-3-PK-130) was used to separate the anodic and cathodic chambers, and a Hg/HgO electrode (1 M KOH electrolyte used as the filling solution) and Nickel foil were used as the reference and counter electrodes, respectively. All potentials were converted to the RHE reference scale using the relation: ERHE=EHg/HgO+0.098 + 0.059×pH. In the electrochemical CO2RR performance tests, KOH was used as the electrolyte, and the electrolyte was circulated through the cathodic and anodic chambers using peristaltic pumps at a rate of 30 mL·min− 1. The flow rate of CO2 gas through the gas chamber was controlled to be 30 sccm using a digital gas flow controller. To control the temperature of electrolyte, the electrolyte was placed in refrigerant at different temperatures.
The gaseous product in the electrochemical experiment was collected into a gas bag and analyzed by gas chromatography (GC, HP 4890D). The liquid products were quantified using nuclear magnetic resonance spectroscopy (1H NMR). 1H NMR spectra of freshly acquired samples were collected on a Bruker Avance III 400 HD spectrometer. Dimethyl sulfoxide (DMSO) was used as internal standard.
The Faradaic efficiency (FE) of a product can be calculated by:
$$\:\text{F}\text{E}=\frac{\text{n}}{\raisebox{1ex}{$\text{Q}$}\!\left/\:\!\raisebox{-1ex}{$\text{N}\text{F}$}\right.}\times\:100\text{%}(1)$$
where Q is charge (C), F is Faradaic constant (96485 C·mol− 1), N is the number of transferred electrons to generate desired products, n is the moles of products. For the H2, CO, CH4, C2H4, HCOOH, CH3OH, CH3COOH, CH3CH2OH and n-C3H7OH, the N is 2, 2, 8, 12, 2, 6, 8, 12 and 18, respectively.
Electrochemical tests. The variation in the partial current density vs applied potential was obtained via stepped potential electrolysis, and Tafel plots were generated from these data. Cdl was measured by the capacitive current associated with double-layer charging from the scan-rate dependence of cyclic voltammogram (CV). The CV tests were performed in a flow-cell with three electrodes, ranging from 0.25 V to 0.15 V vs RHE. 1 M KOH solution was used as the electrolyte. The scan rates were 10, 20, 30, 40, 60, 80, 100 and 120 mV·s− 1.
CO stripping experiments were carried out using 0.1 M KHCO3 as the electrolyte in an H-type cell. Prior to the experiment, all catalyst was electrolyzed at − 0.6 V vs RHE for 5 min to fully remove the oxidation species in 0.1 M Ar-saturated KHCO3. CO was then introduced into the cell and electrolyzed at − 0.8 V vs RHE for 10 min to obtain CO adsorption at the cathode. Ar was then flowed into the electrolyte to remove residual CO. CV curves were then conducted at a scan rate of 50 mV·s− 1.
In situ characterizations. In situ ATR-SEIRAS experiments were conducted in a modified electrochemical cell that integrated into a BRUKER VERTEX 70v spectrometer cooled by liquid nitrogen. The catalyst was spread on gold-plated silicon prism. A Pt electrode and an Ag/AgCl electrode were used as counter and reference electrodes, respectively. The 1 M KHCO3 aqueous solution was used as electrolyte at various temperatures.
In situ Raman experiments were conducted in a flow-cell equipped with a quartz window provided by GaossUnion (Tianjin) Photoelectric Technology Company, utilizing a Horiba LabRAM HR Evolution Raman microscope. A 533 nm excitation laser was used and signals were recorded using a 30 s integration and by averaging two scans. The Cu-NR electrode was used as working electrode. A graphite electrode and a Hg/HgO electrode were used as counter and reference electrodes, respectively. The anion exchange membrane was used to separate counter electrode and working electrode. The circulated 1 M KOH aqueous solution was used as electrolyte at various temperatures.