D-xylonic acid (XA) is a versatile platform chemical with wide potential applications, such as the water reducer and disperser for cement[1, 2], the precursor for co-polyamides[3], 1,4-butanediol[4], 1,2,4-tributantriol[5], and 3,4-dihydroxybutyrate[6]. This bio-based chemical has been ranked into the top 30 high-value chemicals from biomass by the U.S. Department of Energy[7].
XA can be produced by enzymatic[8], electrochemical[9] or chemical oxidation[10]. By contrast, microbial conversion of D-xylose to XA has attracted widespread attention and is generally regarded as the most promising method because of its high efficiency. Native XA producers included Pseudomonas fragi[11], Klebsiella pneumoniae[12], Enterobacter cloacae[13], and Gluconobacter oxydans[14], while other species such as Escherichia coli[15], Corynebacterium glutamicum[16], Pichia kudriavzevii[17] and Saccharomyces cerevisiae[18] have been genetically modified to produce XA. The yield and productivity of XA varied significantly from different strains and their transformation conditions (Table S1). The highest performance of XA production was observed as yet with G. oxydans NL71 which was able to produce 586.3 g/L XA affording a productivity of 4.69 g/L/h in the fed-batch biotransformation with a compressed supply of oxygen[19].
D-xylose is a highly abundant monosaccharide in the nature. It could be generated from the hydrolysate of lignocellulose materials which are the most abundant renewable sources[20]. From the economic standpoint, oxidative production of XA from lignocellulose/ hemicellulose hydrolysates instead of pure D-xylose is cost-competitive and promising. G. oxydans is capable of sugar acids production directly from cheap lignocellulosic feedstock. Zhang et al reported that 132.46 g/L gluconic acid (GA) and 38.86 g/L XA were simultaneously produced by G. oxydans DSM2003 from corn stover hydrolysate (CSH) with biodetoxification[2]. A high-oxygen tension reactor was applied to enhance XA production from the corn stover pre-hydrolysate without a detoxification process by G. oxydans NL71, generating 143.9 g/L XA affording a space-time yield (STY) of 1.0 g/L/h[19].
Although G. oxydans exhibited more resistant to toxins in the hydrolysate of biomass compared with other XA-producing strains[2, 14], the yield and productivity were still reduced because of sensitivity to hydrolysate inhibitors, i.e., 5-hydroxymethyl furfural (HMF), furfural, 4-hydroxybenzaldehyde, acetic acid, levulinic acid, and vanillin[19–21]. These degraded chemicals generated from the lignocellulose pretreatment act as inhibitors that might inhibit the growth of microorganisms, protein synthesis, and enzyme activity in central metabolism and target product synthesis pathway[22–25]. Moreover, these inhibitors are probable to become more toxic to the microorganisms because of a cumulative or synergistic effect despite their very low content in the hydrolysates. The critical inhibitory impact of p-hydroxybenzaldehyde, formic acid, levulinic acid, and furfural on XA production by G. oxydans was reported[19, 26, 27].
Many efforts have been done to overcome the inhibitory effect in lignocellulose biomass utilization by microorganisms. Detoxification[28], screening of the inhibitor-resistant microbial strains[29], or adaptive evolution of microorganisms[30] is usually required for effective improvement of D-xylose conversion in hydrolysates. However, these methods increased the complexity of the production process. Thus, the approach of enhancing the microbe’s resistance by genetic modification was attractive. For example, improvement of proline or myo-inositol synthesis via overexpression of PRO1 gene or INO1 gene in S. cerevisiae significantly increased the tolerance toward weak organic acid (acetic acid), furan compounds (furfural), and phenol[31]. Overexpression of the thioredoxin gene could enhance the tolerance of G. oxydans toward p-hydroxybenzaldehyde and formic acid in XA production[26].
In this study, Overexpression of the membrane-bound glucose dehydrogenase (mGDH), which was able to oxidize D-xylose to XA[32], in G. oxydans DSM2003 significantly improved XA production. We found that the typical inhibitors in CSH without detoxification did not have impact on the D-xylose oxidation efficiency of this recombinant strain. Thus, the effects of five typical lignocellulose-derived inhibitors, namely formic acid, acetic acid, HMF, furfural, and vanillin, on XA production were investigated, respectively. This study provided a potential strain for bioproduction of XA from cheap D-xylose feedstock, and the fed-batch biotransformation of this strain reached the record high XA production.