Fatty acid profile of the waste filter coffee ground oil
As a result of extraction, the lipid content in the waste filter coffee oil was determined to be approximately 24% and the fatty acid profile was rich in margaric acid (C17:0, 35%) and linolenic acid (C18:3, 44%).
Classical soxhlet extraction versus Dyer method
Traditional Soxhlet extraction has some attractive advantages. The sample is constantly in contact with fresh solvent. Thus, fat removal from the matrix increases. As the extraction cavity is reached with the heat applied to the distillation balloon, the temperature of the system becomes higher than the room temperature. The system remains unchanged at this high temperature. Also, filtration is not required after extraction, and the amount of substance produced from the sample can be increased by performing several simultaneous extractions in parallel. Using simple low-cost equipment makes this possible. Moreover, Soxhlet extraction is a very simple methodology that requires little effort. On the other hand, In the dyer method, more various chemicals (chloroform, methanol, calcium chloride) are required for the extraction process and the extraction process requires more time. According to the experimental investigations, 24 % and 20 % of the oil were removed from waste coffee grounds in the traditional soxhlet and Dyer method respectively. Also, the extraction process took 30 minutes with the soxhlet method and 45 minutes with the Dyer method.
Determination of agitation speed for the transesterification reaction
The conversion of fatty acids methyl esters (biodiesel) from waste filter coffee oil was studied at different agitation speeds from 150 rpm to 300 rpm when the enzyme content(%) was 5 (%gr w/w), oil/methanol molar ratio was (1/4) and the reaction temperature (°C) was 35°C. Figure 1 shows the effect of agitation speed on biodiesel conversion of the transesterification reaction.
The highest biodiesel conversion (96%) was achieved at the agitation speed of 300 rpm as a result of the transesterification of the waste filter coffee oil with methanol. As the agitation speed increased, it was observed during the reactions that the enzymes in the reaction medium adhere to the walls of the reaction media (flask) and leave the medium. For this reason, the conversion at 400 rpm has decreased slightly. It was determined for this reaction that low mixing speeds were not sufficient to overcome the mass transfer restrictions. With effective mixing, mass transfer restrictions can be avoided in the reaction medium. At low mixing speeds, enzymes cannot be dispersed homogeneously in the liquid phase, or at high speeds, the adhesion sticks up from the reaction medium walls, and such mixing problems cause low yields (Xin et al. 2008).
Annova results and foresight
The experimental serial was managed, and the responses were analyzed by Design Expert 7.0.0 software. According to the designed study, the recommended model was quadratic with an R2 of 0.98. Table 2 shows the ANOVA analysis of the transesterification reaction experimental study. The Model F value of 63.24 clarifies that the model is remarkable. Values of "Prob > F" less than 0.0500 indicate model terms are remarkable. In this case, A, B, C, AB, A2, B2 are remarkable model terms. Values greater than 0.1000 indicate the model terms are not remarkable. The lack-of-fit F value of 2.75 clarifies that the lack-of-fit is not significant relative to the pure error.
According to the computational experimental design, the regression equation was acquired from the Design-Expert software. Eq. 1 shows the correlation between the biodiesel (FAME) conversion and independent parameters such as enzyme content, oil/methanol molar ratio, and reaction temperature as shown below.
Biodiesel (FAME) conversion (%) = + 78.50 + (-7.70)A + (-1.50)B + (+ 1.60)C + (-1.12)AB
+(-0.12)AC + (-0.62)BC + (+ 11.00)A2 + (-7.00)B2 + (-0.50)C2 (1)
Table 2
Annova analysis of transesterification reaction
Source
|
Sum of squares
|
df
|
Mean Square
|
F value
|
p-value
Prop > F
|
|
Model
|
1031.63
|
9
|
114.63
|
63.24
|
> 0.0001
|
significant
|
A-Enzyme content
|
592.90
|
1
|
592.20
|
327.12
|
> 0.0001
|
|
B-temperature
|
22.50
|
1
|
22.50
|
12.41
|
0.0055
|
|
C-Molar ratio
|
25.60
|
1
|
25.60
|
14.12
|
0.0037
|
|
AB
|
10.12
|
1
|
10.12
|
5.59
|
0.0397
|
|
AC
|
0.13
|
1
|
0.13
|
0.069
|
0.7982
|
|
BC
|
3.13
|
1
|
3.13
|
1.72
|
0.2185
|
|
A2
|
332.75
|
1
|
332.75
|
183.59
|
< 0.0001
|
|
B2
|
134.75
|
1
|
134.75
|
74.34
|
< 0.0001
|
|
C2
|
0.69
|
1
|
0.69
|
0.38
|
0.5517
|
|
Residual
|
18.13
|
10
|
1.81
|
|
|
|
Lack of Fit
|
13.29
|
5
|
2.66
|
2.75
|
0.1456
|
Not significant
|
Pure Error
|
4.83
|
5
|
0.97
|
|
|
|
Cor Total
|
1049.75
|
19
|
|
|
|
|
According to the regression analysis, three independent variables (enzyme content, temperature, Molar ratio ) were remarkable in the conversion performance. As seen from Eq. 1, the enzyme content was the most important factor affecting biodiesel conversion. The reaction temperature and molar ratio were also effective in the conversion.
In addition to this, according to Eq. 1, the increasing temperature and molar ratio could reduce the biodiesel (FAME) conversion.
Figure 2 shows the three-dimensional response of the effects of temperature and enzyme content on FAME conversion when the molar ratio was 0.17 (a), 0.25 (b), and 0.33 (c). Both figures certify that the increasing enzyme content above 5% has a significant effect on conversion at all molar ratios. The FAME conversion of 97 % was obtained when the enzyme content is 5% and the reaction temperature is 35°C. Otherwise the enzyme content, the temperature variations have a minor effect on FAME conversion. When the molar ratio increased in the reaction media, the effect of enzyme content on FAME conversion becomes significant. In Fig. 2a, the lowest and highest conversion results of 71% (temperature: 45°C, enzyme content: 15 %) and 89% (temperature: 45°C, enzyme content: 5 %) are obtained, respectively. In Fig. 2b, the lowest and highest conversion results of 70% (temperature: 45°C, enzyme content: 10 %) and 97% (temperature: 35°C, enzyme content: 5 %) are obtained, respectively. In Fig. 2c, the minimum and maximum conversion results are determined as 72% (temperature: 45°C, enzyme content: 15 %) and 92% (temperature: 25°C, enzyme content: 5 %).
Figure 3 shows the combined effects of molar ratio and enzyme content on FAME conversion when the temperature was 25°C (a), 35°C (b), and 45°C (c). The importance of the enzyme content on conversion is also validated by Fig. 3. At the enzyme content (near 5%), the effect of temperature and molar ratio on conversion is significant (Fig. 3c). As the enzyme content rises, the combined effect of temperature and molar ratio becomes insignificant. The highest FAME conversion results have been obtained for all experimental results when the temperature value is 35°C. The figure shows that when the enzyme content is high, the effect of temperature on the FAME conversion is significant. This effect decreases when a higher molar ratio is used. Indeed, it is found that the molar ratio does not affect the FAME conversion and the FAME conversion is fixed when the enzyme content is 5 %. The effect of temperature is the least effective factor for the conversion. As shown in graphs, the FAME conversion at the high enzyme content is considerably low. This result was also validated by the experimental studies. The enzyme used in large quantities adheres to the reaction medium walls and cannot adequately interact with substrates. On the other hand, they tend to punch together and collapse with each other, so they cannot show their real activity (Chowdhury et al. 2014; Syaima et al. 2015).
In Fig. 3a, the minimum and maximum FAME conversion results are obtained as 74% (enzyme content 10%, molar ratio: 0.25) and 92% (enzyme content 5%, molar ratio: 0.33) respectively. In Fig. 3b, the lowest and the highest conversions are sighted as 82% (enzyme content 10%, molar ratio: 0.33) and 97 % (enzyme content 5 %, molar ratio: 0.25) respectively. In Fig. 3c, the minimum and maximum removal results are 71 % enzyme content 15%, molar ratio: 0.17) and 90% (enzyme content 5%, molar ratio: 0.33),respectively.
Figure 4 shows the combined effect of temperature and molar ratio on FAME conversion when enzyme content values change from 5 to 15. The results confirm the data obtained by Figs. 5 and 6. At low molar ratio values, the effect of enzyme content was more remarkable than that of temperature.
Corroboration of Regression Model
To verify the model, analogize graphs and diagnostic plots have been studied. Figure 5 shows the residual of the experiments. The residual is declared that the difference between the model data and the experimental data. The latitudes of the errors from each other can be chek from the residual plots. The location and changes of values provide information about the suitability of the model. The fitness of the model depends on the compatibility of the relationship between experimental data and actual values along a line in the plot. According to Fig. 5, The distribution of residuals along straight lines, as well as their proximity to this line, supports the compatibility and acceptability of the model.
Figure 6a represents the probability of results versus residuals. The distribution of results along a line supports the suitability and accuracy of the model. There is no noticeable deviation along the line. Figure 6b represents residues corresponding to predicted results. Although all data are within the red borders, they are far from the predicted locations. In this case, it can be assumed that the model is suitable and acceptable. Figure 6c represents actual values versus values predicted by the model. All data are clustered along the linear line.
For the validation of the designed model and the experimental results, the highest and lowest FAME conversions can be analogized. After the experimental studies, the highest FAME conversion was observed as 96.80 % when the enzyme content was 5%(%gr w/w), oil/methanol molar ratio was 0.25 and the reaction temperature value was 35°C. On the other hand, 97 % of conversion was obtained at the same conditions as the designed model. The lowest dye removal According to the designed model. The lowest FAME conversion was observed at 71 % when the enzyme content was 15%(%gr w/w), oil/methanol molar ratio was 0.17 and the reaction temperature value was 45°C. According to the design model, 70.83 % of conversion was obtained at the same experimental conditions. To check the accuracy of the proposed model, recognition was done at several points and the deviation was found approximately 1.5 %. However, Cook’s distance and DFFTIS measurements of the model and both values should be less than 1 for the feasibility of the proposed model. According to these results, it could be evaluated that the FAME conversion results were controllable when the reaction conditions were implemented that the given limit values. Table 3 shows the experimental and model results similarity in comparing with residuals.
Table 3
Diagnostics Case Statistics
Standard order
|
Actual FAME conversion (%)
|
Predicted FAME conversion (%)
|
Residual
|
DFFITS
|
Cook’s Distance
|
1
|
88.00
|
87.73
|
0.27
|
0.843
|
0.077
|
2
|
75.00
|
74.83
|
0.17
|
0.533
|
0.031
|
3
|
89.00
|
88.23
|
0.77
|
*2.57
|
0.614
|
4
|
71.00
|
70.83
|
0.17
|
0.533
|
0.031
|
5
|
92.00
|
92.43
|
-0.43
|
-1.322
|
0.185
|
6
|
78.00
|
79.03
|
-1.03
|
*-3.67
|
*1.07
|
7
|
90.00
|
90.43
|
-0.43
|
-1.322
|
0.185
|
8
|
72.00
|
72.53
|
-0.53
|
-1.655
|
0.282
|
9
|
97.00
|
96.80
|
0.20
|
0.194
|
0.004
|
10
|
83.00
|
81.80
|
1.20
|
1.267
|
0.150
|
11
|
74.00
|
73.00
|
1.00
|
1.027
|
0.105
|
12
|
70.00
|
70.00
|
0.00
|
0.000
|
0.000
|
13
|
75.00
|
76.40
|
-1.40
|
-1.530
|
0.205
|
14
|
82.00
|
79.60
|
2.40
|
*3.80
|
0.602
|
15
|
78.00
|
78.50
|
-0.50
|
-0.138
|
0.002
|
16
|
78.00
|
78.50
|
-0.50
|
-0.138
|
0.002
|
17
|
78.00
|
78.50
|
-0.50
|
-0.138
|
0.002
|
18
|
77.00
|
78.50
|
-1.50
|
-0.445
|
0.019
|
19
|
80.00
|
78.50
|
1.50
|
0.445
|
0.019
|
20
|
78.00
|
78.50
|
-0.50
|
-0.138
|
0.002
|
*Exceeds limit |
Supporting biodiesel content with Fourier Transform Infrared Spectrophotometer (FTIR) analysis
It was also supported by FTIR analysis, where the product obtained represents biodiesel. Figure 7 shows FTIR spectra of biodiesel obtained from waste filter coffee oil. The peaks seen at 2924 and 2854 cm− 1 are the peaks formed from the vibration of the C-H bond and are the characteristic region of the methyl groups (Ghesti et al. 2006). The sharp peak seen at 1741 cm− 1 is the characteristic ester peak arising from carbonyl groups. Peaks seen in the 1430–1460 cm− 1 range are caused by the asymmetric vibration and bending movements of the C-H bonds. Peaks seen in the range of 1000–1250 cm− 1 consist of asymmetric vibration of C-C (= O) -O and O-C-C bonds (Siatis et al. 2006). The peaks seen in the range of 1100–1170 cm− 1 are the region of asymmetric vibrations of C-CH2-O groups and C-O-C, C-C bonds. The sharp peaks encountered in the 700–800 cm− 1 range are due to the C-O groups and the deformation of the C-H groups around 1000 cm− 1 (Pimentel et al. 2006).