Cells and virus
The Vero cell strain WHO Vero 10–87 used to produce the SARS-CoV-2 inactivated vaccine, and to detect neutralizing antibody in this study was provided by the WHO 18, 19. The cells were grown in MEM-5% FCS medium in culture plates to form monolayers for various assays or were grown in microcarriers in bioreactors with an MEMbased protocol for the production of inactivated vaccines. CHO cells expressing the S1 protein with mutated sites were purchased from SUQIAO. Co. and were grown in RPMI 1640-8% FCS medium with a bioreactor-based standard protocol 20. Two strains of SARS-CoV-2 with sequences of the S protein from the prototype strain (Wuhan strain) KMS-1 (MT226610.1) and KMS-2 were isolated from Yunnan Infectious Hospital in January 2020. The variant strains B.1.351, B.1.617.2 (Delta) and Wuhan used for cross-neutralization assays and challenge tests were provided by the National Institute for Viral Disease Control and Prevention, China CDC.
SARS-CoV-2 inactivated vaccine
The SARS-CoV-2 inactivated vaccine was developed by the Institute of Medical Biology (IMB), Chinese Academy of Medical Sciences (CAMS). In brief, the virus strain (KMS-1) for the vaccine was inoculated into medium containing Vero cells. Dual inactivation of virus harvested from Vero cells was performed with formaldehyde (HCHO, 1:4000; 48 h) to partially disrupt the viral membrane, followed by beta-propiolactone (BPL, 1:2000; 48 h) to disrupt the structure of the viral genome. The viral antigen content was measured via enzyme-linked immunosorbent assay (ELISA). The vaccine contained 150 U of inactivated SARS-CoV-2 viral antigen adsorbed to the adjuvant Al(OH)3 (Al amount, 0.0875 mg), suspended in 0.5 ml of buffered saline and administered to the population aged 18–80 years via the intramuscular route.
Recombinant antigen (K-S) from the S1 protein with 6 mutated sites
The optimized S1 (K-S) sequence with 6 mutated sites (G1251T (K417N), T1355G (L452R), G1450C (E484Q), A1501T (N501Y), A1841G (D614G) and C2042G (P681R)) was designed for construction of a eukaryotic expression vector (patent application submitted). The plasmid was transfected into CHO cells according to a standard protocol. The identified and screened clone was grown in RPMI 1640 medium for the construction of libraries of primary seeds, main seeds and working seeds followed by qualification assays based on requirements from the Chinese FDA. The K-S protein was expressed under optimized conditions in middle-scale production. After purification by chromatography, the purified antigen (10 µg/dose) was formulated with Al(OH)3 adjuvant (Al amount, 0.0175 mg/dose) for further administration in an immunological study.
Animal experiment and ethics approval
The animal experiment was designed and performed according to the principles in the ‘‘Guide for the Care and Use of Laboratory Animals” and the ‘‘Guidance for Experimental Animal Welfare and Ethical Treatment”. The protocols were reviewed and approved by the Experimental Animal Management Association of the IMB, CAMS (approval number: DWSP 202003 005). All animals were fully under the care of veterinarians at the IMB, CAMS.
Prepare immune serum against K-S protein
The rabbits were immunized intramuscularly three times with the K-S antigen attaching to Al(OH)3 adjuvant) at intervals of 14 days. The immune serum were obtained on day 14 after the last injection.
Western blots
Proteins were separated by 12% SDS-PAGE and transferred to polyvinylidene difluoride (PVDF) membranes. The membranes were blocked with 5% BSA-TBST (Sigma-Aldrich, St. Louis, MO, USA), treated with convalescent or immunized serum, and then treated with HRP-conjugated goat anti-human IgG (H + L) (4A Biotech, Beijing, China) or HRP-conjugated goat anti-rabbit IgG (Sigma, Shanghai, China). Finally, the PVDF membrane was covered with ECL ultrasensitive chemiluminescence reagent (Beyotime, Jiangsu, China) and placed in a Bio-Rad gel imager for exposure and color development. The recombinant S1 protein (Sanyou Biopharmaceuticals Co., Ltd.), the unmutation spike RBD protein (SinoBiological Co., Ltd, China), single-point mutation RBD protein (K417N, L452R, E484Q, N501Y, N439K, A520V; SinoBiological Co., Ltd) were used in this study.
Design of the study to monitor the local innate immune response in injected tissues
In total, 48 C57 mice (purchased from Shanghai Model Organisms Center, Inc., China) were divided into 4 subgroups with 12 mice each. Mice in the ID-V group were immunized intradermally once with 30 U of inactivated vaccine. Mice in the ID-K group were immunized once intradermally with 10 µg of K-S protein. Mice in the IM-V group were immunized once intramuscularly with 30 U of inactivated vaccine. Mice in the IM-K group were immunized once with 10 µg of K-S protein. At 12, 24, and 48 hours post immunization, the local skin or muscle tissues of immunized mice in the ID-V and IM-V groups were obtained after euthanization (Fig. S1a). Blood samples from the remaining mice were obtained on day 14 after boost immunization.
Design of the study to comparing intradermal and intramuscularly injection
8 macaques aged 2–3 years, was divided into two subgroups with 4 macaques in each subgroup. ID: Macaques were immunized intradermally once with 30 U of inactivated vaccine and bled for antibody assays on day 14 post immunization for antibody assays. IM: Macaques were immunized intramuscularly twice with 150 U of inactivated vaccine at an interval of 14 days, and bled for antibody assays on day 14 after boost immunization for antibody assays. (Fig. S1b).
Design of the animal immunological and viral challenge study
Mouse study: Group A (MA), which included 48 ACE+/+ transgenic mice (purchased from Shanghai Model Organisms Center, Inc., China), was divided into 4 subgroups with 12 mice in each subgroup. MA-1: The mice were immunized intradermally with 30 U of inactivated vaccine per mouse (this antigen amount is equal to 1/5 of that used intramuscularly). At 28 days post immunization, the mice were bled for antibody assays and boosted with the expressed K-S antigen (10 µg/dose), followed by collection of blood samples at days 14 post boost for antibody assays. On day 28 post boost with the K-S antigen, all mice were challenged with the B.1.617.2 strain for observation of protective efficacy. MA-2: The mice were immunized intradermally with 50 U of inactivated vaccine per mouse (this antigen amount is equal to 1/3 of that used intramuscularly) followed by the same operation described for MA-1. MA-3: The mice were immunized twice with 30 U/dose at an interval of 14 days, and the boost with K-S antigen (10 µg/dose) was administered on day 14 after the 2nd dose of inactivated vaccine; this was followed by the same procedure described for MA-1, including bleeding and the challenge test. MA-4: The mice were immunized twice with 50 U/dose at an interval of 14 days, and the K-S antigen was used for boosting on day 14 after the 2nd inactivated vaccine; this was followed by the same procedure described for MA-3. In the control observation, the same groups immunized and challenged were set up for recording of mice survival rate.
Group B (MB), which included 24 ACE+/+ transgenic mice, was divided into 2subgroups with 12 mice in each subgroup. MB-1: The mice were inoculated with PBS (10 mmol) firstly and then immunized with K-S antigen (10 µg/dose) on day 28, followed by viral challenge on day 56. MB-2: The mice were injected two times intradermally with the Al(OH)3 adjuvant (Al amount, 0.014–0.021 mg/dose) at an interval of 14 days, followed by viral challenge on day 56. Blood samples were obtained on days 28 and 42 for antibody assays, as well as MA group. In the control observation, the same groups immunized and challenged were set up for recording of mice survival rate.
Group C (MC), which included 48 C57 mice, was divided into 4 subgroups with 12 mice in each subgroup. MC-1: The mice were immunized intradermally with 30 U of inactivated vaccine per mouse and bled for antibody assays on day 28, and they were boosted with the expressed K-S antigen (10 µg/dose) followed by bleeding on days 14, 28 and 56 after boost immunization for antibody assays. MC-2: The mice were immunized intradermally with 50 U of inactivated vaccine per mouse, followed by the same procedure described for MC-1. MC-3: The mice were immunized twice with 30 U of inactivated vaccine per mouse at an interval of 14 days, and the K-S antigen (10 µg/dose) was used for boost immunization on day 14 after the 2nd dose of inactivated vaccine, followed by the same procedure described for MC-1. MC-4: The mice were immunized twice with 50 U of inactivated vaccine per mouse at an interval of 14 days, and the K-S antigen was used for boost immunization on day 14 after the 2nd dose of inactivated vaccine, followed by the same procedure described for MC-1.
Group D (MD), which included 36 C57 mice, was divided into 3 subgroups with 12 mice in each subgroup. MD-1: The mice were inoculated with PBS firstly and then immunized with K-S antigen on day 28, followed by bleeding on days 28, 42, 56 and 84 post the first immunization for antibody assays. MD-2: The mice were injected twice intradermally with the Al(OH)3 adjuvant at an interval of 14 days, followed by bleeding on days 28, 42, 56 and 84 post the first immunization for antibody assays. MD-3: The mice were immunized twice intradermally with the inactivated influenza vaccine at an interval of 14 days, followed by bleeding at days 28, 42, 56 and 84 post the first immunization for antibody assays (Fig. 1a).
Rhesus macaque study: Group E (RE), which included 8 macaques aged 2–3 years, was divided into two subgroups with 4 macaques in each subgroup. RE-1: Macaques were immunized intradermally with 30 U of inactivated vaccine and bled for antibody assays on day 28 post immunization, and they were boosted with the K-S antigen (10 µg/macaque) followed by bleeding on days 14 and 28 post boost immunization for antibody assays. RE-2: Macaques were immunized intradermally with 50 U of inactivated vaccine each, followed by the same procedure described for RE-1. Group F (RF), which included 8 macaques, was divided into two subgroups, with 4 macaques in each subgroup. RF-1: Macaques were immunized twice with 30 U of inactivated vaccine at an interval of 14 days, and the K-S antigen was used for boost immunization on day 14 after the 2nd dose of inactivated vaccine, followed by the same procedure described for RE-1. RF-2: The macaques were immunized twice with 50 U of inactivated vaccine per macaque at an interval of 14 days, and the K-S antigen was used for boost immunization on day 14 after the 2nd dose of inactivated vaccine, followed by the same procedure described for RE-1 (Fig. 1b).
Viral challenge test with the B.1.617.2 strain in immunized ACE+/+ transgenic mice
Immunized ACE+/+ transgenic mice were infected with the B.1.617.2 strain (1×103 CCID50/dose) via nasal spray under ABSL-3 laboratory conditions on day 56 after the first immunization. All animals were monitored daily for clinical signs. Pharyngeal secretion and nasal secretion samples were obtained daily after infection. On days 3, 7 and 11, three mice in each group were euthanized for viral load measurement and pathological observation. The remaining mice were euthanized after completing the viral challenge.
Neutralization assay for different viral strains
Heat-inactivated serum was serially diluted and coincubated with live virus (100 lgCCID50/well) for 2 h at 37°C. Then, 100 µl of the Vero cell suspension (105 cells/ml) was added to the mixture, followed by incubation at 37°C in a 5% CO2 atmosphere for 7 days. Cytopathic effects (CPEs) were observed and assessed with an inverted microscope (Nikon) to determine the neutralizing antibody titer of the serum. The geometric mean titers (GMTs) of neutralizing antibodies were measured.
ELISA
ELISAs were conducted with antibodies against the S protein and the N protein. S and N proteins (Sanyou Biopharmaceuticals Co., Ltd., Shanghai, China) were used to coat ELISA plates (Corning, NY, USA) at a concentration of 5 µg/well, and the plates were incubated at 4°C overnight. The plates were blocked with 5% BSA, incubated with serum samples and followed by adding an HRP-conjugated antibody (Abcam, MA, USA), and immune complexes were visualized using TMB substrate (Solarbio, Beijing, China) as described in a previous report 21. The absorbance of each well at 450 nm was measured using an ELISA plate reader (Gene Company, Beijing, China). The antibody serum samples that yielded OD values at least 2.1-fold higher than that of the negative control at a test sample dilution of 1:400 were defined as positive. The endpoint titer (ET) was defined as the highest serum dilution that yielded a positive OD value. The GMT was calculated as the geometric mean of the ETs of the positive serum samples in each group.
Elispot assay
Peripheral blood mononuclear cells (PBMCs) were isolated from blood by a lymphocyte isolation technique (Ficoll-Paque PREMIUM; GE Healthcare, Piscataway, NJ, USA). An ELISPOT assay was performed with a Mouse or Monkey IFN-γ ELISPOT Kit (Mabtech, Cincinnati, OH, USA) according to the manufacturer’s protocol. All samples were plated in duplicate wells. The different stimulus, namely, single-point mutation RBD peptide (K417N, L452R, E484Q, and N501Y; SinoBiological Co., Ltd), two-point mutation RBD protein (L452R + E484Q; SinoBiological Co., Ltd) and recombinant N protein (Sanyou Biopharmaceuticals Co., Ltd.), were added to separate wells, respectively. The positive control was phytohemagglutinin (PHA). The plate was incubated at 37°C for 24 h, after which the cells were removed and the spots developed. The colored spots were counted with an ELISPOT reader (CTL, Shaker Heights, OH, USA).
Electron microscopy
Purified inactivated SARS-CoV-2 preparations were coincubated with convalescent serum or with a monoclonal antibody (mAb) against the S protein (mAb-S) or the N protein (mAb-N) (Solarbio, Beijing, China) at 37°C for 24 h, stained with 1% phosphotungstic acid and observed using a transmission electron microscope (Hitachi, Kyoto, Japan).
Transcriptional profile of innate immune signaling molecules in local tissues inoculated with the vaccine
Skin tissue samples were homogenized with a Tissue Lyser II system (Qiagen, Hilden, Germany), and total RNA was extracted from these tissue samples using TRIzol-A+ Reagent (Tiangen, Beijing, China) according to the manufacturer’s protocol. The One Step TB Green Prime Script PLUS RT-PCR Kit (TaKaRa, Japan) was used for q-RT-PCR quantification on the BIO-RAD iCycler Thermal Cycler. The detection primers used for mRNA profiling are shown in Table S1.
Fluorescence confocal microscopy observation
Local skin tissues from immunized mice were obtained and immediately frozen in liquid nitrogen. The tissue sections were embedded, sliced, fixed and then blocked using 5% bovine serum albumin (BSA). For detection of the viral antigen, the sections were sequentially incubated with a primary mouse anti-SARS-CoV-2 spike antibody (SinoBiological Co., Ltd, China) and an AlexaFluor 647-conjugated goat anti-mouse IgG secondary antibody (Invitrogen, MA, USA). Dendritic cells (DCs) were detected with an anti-CD11c antibody (Abcam, Cambridge, UK) and Alexa Fluor® 488 goat anti-rabbit IgG secondary antibody (Invitrogen). All cell nuclei were detected with DAPI. Fluorescence was visualized and analyzed using a confocal microscope (TCS SP2, Leica).
Histopathological detection of mouse tissues in the challenge test
The organs of experimental animals were fixed with 10% formalin, embedded in paraffin, sliced into 4-µm sections and stained with hematoxylin and eosin (H&E). Morphology was assessed with an inverted microscope (Nikon).
q-RT-PCR assay for viral load measurement
Total RNA was extracted from blood and tissue samples from experimental animals with TRIzol reagent (Tiangen, Beijing, China). q-RT-PCR was performed using a Novel Coronavirus (2019-nCoV) Nucleic Acid Isothermal Amplification Rapid Detection Kit (Chinese Center for Disease Control and Prevention, China) according to the protocol. The primers used for q-RT-PCR were selected to specifically amplify the N and ORF1ab sequences in the SARS-CoV-2 genome. The viral copy numbers of the samples were quantified from the standard (National Institute of Metrology, China).
Statistical analysis
Data are shown as the mean or geometric mean and standard deviation (SD) values. GraphPad Prism software (San Diego, CA, USA) was used for statistical analyses.