Study on Forming Characteristics of Natural Bulging Area of Metal Thin-walled Tube Under Liquid Impact Forming

DOI: https://doi.org/10.21203/rs.3.rs-821651/v1

Abstract

Liquid Impact Forming (LIF) is a new composite forming technology based on Tube Hydroforming (THF) technology, which changes the volume of mould cavity through impact load and rapidly generates internal pressure to realize tube forming. It does not need external pressure supply source, and it is low cost and high efficiency. In order to study the forming characteristics of the natural bulging area of thin-walled metal tubes under different model side lengths and different model closing velocities, the change of the cavity volume of thin-walled metal tubes under impact hydraulic bulging was firstly analyzed theoretically, and a mathematical model of internal pressure was established. Then the effects of different loading parameters on the internal pressure, bulging height and wall thickness distribution in the natural bulging area of thin-walled metal tube were studied. Finally, through the comparison of finite element simulation analysis and experiment, it was found that the deviation between the experimental results and the numerical simulation was within 5%, which verified the accuracy and reliability of LIF. It also provides a certain theoretical research and application basis for the development of LIF of metal thin-walled tube.

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