3.1 Microstructure of polyaniline nanofibers
3.1.1 Morphological characteristics of polyaniline nanofibers
In order to characterize the prepared polyaniline nanofibers on the microstructure, the SEM images (Fig. 3) and the SEM images of template free polyaniline (Fig. 4) were tested.
① SEM diagram
It can be seen from the SEM diagram of Fig. 16 that the synthesized polyaniline nanofibers have uniform size and shape, staggered fibers, and the diameter of nanofibers is about 20 nm to 50 nm (Fig. 3b). TEM image of polyaniline nanofibers (Fig. 5B). From the transmission electron microscope, it can be found that the nanofibers are aggregated by smaller polyaniline particles.
In order to determine the role of the template, the scanning electron microscope of the sample prepared by the template free method was performed (Fig. 4). Comparing the TEM Fig. 5A and Fig. 5B, we can find the growth mechanism of synthesizing polyaniline by template free method[16]: because there is no template, polyaniline gradually grows from the nucleus generated at the initial stage of polymerization and forms a granular structure; When there is a template, in the reaction process, due to the electrostatic force, the Polymerized Polyaniline molecular chain grows along the template. This expansion finally promotes the synthesis of nanofibers.
② TEM image
3.1.2 Formation mechanism of polyaniline nanofibers
Although the growth process of polyaniline nanofibers is complex, the ethyl cellulose template significantly affects the growth process of polyaniline nanofibers (as shown in Fig. 3 and Fig. 4). The formation mechanism of polyaniline nanofibers can be discussed as follows.
Firstly, ethyl cellulose was dissolved in alcohol. Under intense magnetic stirring, the solution of ethyl cellulose was combined with aqueous aniline solution, and the hydrochloric acid concentration of the mixture was adjusted to 1 mol/L by adding concentrated HCl; The ethyl cellulose solution is then mixed into the reactant, and the mixture becomes turbid. The diameter of the fiber of ethyl cellulose is 2 nm to 20 nm, and its length is several microns[17]. In this process, it is considered that ethyl cellulose acts as a hydrophobic material similar to other template methods for the synthesis of polyaniline.
It has been found from previous studies that the role of hydrophobic surface in aniline polymerization system is the same as that of interface polymerization[18], and the hydrophobic surface will change the dielectric constant of aqueous medium and aniline, which creates a nuclear generation condition for the generation of nanofibers[19, 20]. In this experiment, under the action of electrostatic force, aniline ions adhere to the hydrophobic surface of ethyl cellulose. At the beginning of polymerization, polyaniline nuclei are formed on the surface of ethyl cellulose. When the polymerization reaction is carried out, the nuclei of polyaniline nanofibers are generated along the surface of cellulose. Under the action of electrostatic force, the newly generated polyaniline adheres to the surface of ethyl fiber, so as to promote the synthesis of polyaniline nanofibers. Finally, the obtained product is washed and filtered with alcohol and acetone, so that the ethyl cellulose as a template will be dissolved and removed from the product to obtain pure polyaniline nanofibers. Thus, polyaniline nanofibers can be synthesized using ethyl cellulose as a template. The formation mechanism is shown in Fig. 6.
3.1.3 Molecular structure and characterization of polyaniline nanofibers
The molecular structure and crystallinity of polyaniline nanofibers were characterized by FTIR (Fig. 7) and X-ray diffraction (Fig. 8), respectively, and then compared with traditional polyaniline. The FTIR spectrum shows that polyaniline and polyaniline nanofibers have the same characteristic peak (Fig. 7). The functional group structure represented by the characteristic absorption peak of hydrochloric acid doped polyaniline is as follows: 1558cm− 1 and 1477cm− 1 are the stretching vibration of ketone formula (C = C) and benzene formula (C-C) in polyaniline chain, respectively; 1296cm− 1 and 1240cm− 1, which are respectively the telescopic vibration in awake and benzene structures (C-C); 795cm− 1 is the out of plane bending vibration of the corresponding substituted C-H bond of the benzene ring on the Aniline Unit[21]. Comparing (a) and (b) in Fig. 7, it can be seen that the position of the main absorption peak has not changed, which shows that the molecular structure of polyaniline prepared with ethyl cellulose as template is the same as that of traditional polyaniline PANI-HCl. From the FTIR spectrum of ethyl cellulose in the comparison figure (Fig. 7), it can also be seen that the final polyaniline nanofibers no longer contain the component of ethyl cellulose.
The wide-angle X-ray diffraction patterns of polyaniline nanofibers and polyaniline powder synthesized by conventional methods are shown in Fig. 8. The curves of the two samples have four different crystallization peaks: 25.53 °, 20.74 °, 15.52 ° and 8.80 °. The peak value is 25.53 °. It is the characteristic crystallization peak of hydrochloric acid doped polyaniline[22], which comes from the periodic structure perpendicular to the polyaniline chain. The other sharp peak of 20.74 ° is due to the parallel periodic structural contribution of the polymer chain[23]. The peak at 15.52 ° and 8.80 ° indicates that the particle size of the main chain polyaniline is about 10 nm[24], which can also be seen from the TEM image of Fig. 18.
X-ray diffraction results show that the diffraction peaks of polyaniline nanofibers have relatively high intensity. The relatively strong diffraction peak corresponds to the amount of polyaniline with higher diffraction surface per unit volume, so the volume fraction of crystalline phase of polyaniline nanofibers is large and the crystallinity is high.
The conductivity of polyaniline nanofiber sample is significantly higher than that of polyaniline sample synthesized by conventional method. Stejskaletal[25] prepared PANI HCl sample by using (NH4)2S2O8 as oxidant and oxidizing aniline hydrochloride in aqueous medium at room temperature. The conductivity of the sample at room temperature is 4.4 ± 1.7 S/cm. Under the same conditions, the conductivity of polyaniline nanofibers prepared in this study is 13.5 S/cm. This difference is due to the difference in the microstructure of the two samples. The results of SEM, TEM and X-ray diffraction show that the crystallinity of polyaniline nanofibers is higher than that of PANI synthesized by conventional method, and the molecular structure shows more regularity, making the carrier move more smoothly along the molecular chain; In addition, the high crystallinity indicates that the polyaniline nanofibers per unit volume contain more "islands" with high conductivity, which makes the transition of electrons between these "islands" more efficient. Therefore, polyaniline nanofibers have higher conductivity than polyaniline prepared by conventional method.
3.1.4 Particle size distribution of polyaniline nanofibers
Figure 9 is a comparison diagram of the particle size distribution of polyaniline nanofibers synthesized in this experiment and the particle size of Polyaniline and ethyl cellulose synthesized by conventional method. As shown in the figure, the experimentally prepared polyaniline nanofibers have a length of 3 microns to 5 microns, of which 60% of the particles have a length of 3.3 microns. The particle size distribution curve of ethyl cellulose sample and the comparison of polyaniline nanofibers show that the size distribution of polyaniline nanofibers is similar to the template size of ethyl cellulose. This result confirms the assumption that polyaniline molecules are deposited along the ethyl cellulose template. At the same time, the distribution curve of PANI samples synthesized by conventional method shows that the particle size distribution of polyaniline synthesized by conventional method has a wide distribution. Polyaniline particles exist in the range from 2 microns to 30 microns, and the particle size is not uniform.
3.2 Stability of polyaniline nanofibers
3.2.1 Thermal stability
The degradation of polymer molecules, the strength of interaction between molecules, the aging of polymer and the stability of polymer properties are greatly related to temperature. Polyaniline nanofibers have experienced four obvious stages in the degradation process.
The first stage is the stage when the temperature is less than 150℃, the weight loss rate is slow, the temperature change is stable, and the overflow of water and doped ions in polyaniline occurs; In the second stage, the temperature is between 150℃~266℃. At this stage, the main chain structure of polyaniline is relatively stable, mainly due to the overflow of doped ions. At the same time, with the cross-linking of polymer molecules, the crystalline state decreases. The third stage is mainly when the temperature is greater than 266℃. At this time, with the increase of temperature, there is an obvious exothermic process. Chemical reactions such as cross-linking and oxidative fracture between polyaniline molecular chains occur, resulting in the complete loss of crystallinity[26, 27]; The fourth stage mainly refers to the temperature greater than 900℃. At this time, it can be seen from the thermogravimetric diagram that the quality of the carbonized product of polyaniline will not change, that is, the obtained product will not undergo degradation or decomposition reaction in the air, and the quality of the material is stable. It can be seen that the PANI-HCl sample is stable at a temperature less than 150℃.
3.2.2 Product analysis of polyaniline thermal degradation process
Through the elemental analysis and XPS analysis of the heat drop products of polyaniline[28], it is obtained that the basic process of the de doping reaction of polyaniline at the initial stage of heating (less than 200℃) is shown in Fig. 10 below. At this stage, the dehydration and de doping reaction of polyaniline molecules mainly occur.
When the temperature is between 200℃~400 ℃, the crosslinking of polyaniline molecules begins to take place[29, 30]. The molecular formula of the crosslinking reaction is shown in Fig. 11 below. In this stage, the crosslinking reaction of polyaniline molecules and the breaking reaction of some molecular chains mainly take place.
In the air atmosphere, when the temperature rises to 300℃~600 ℃, the polyaniline molecule begins to break, and the benzene ring and quinone ring open[31], corresponding to the third and fourth structures in Fig. 12 below. The reaction at this stage mainly focuses on the molecular skeleton, and the product is nitrogen doped carbon material obtained from the pyrolysis of polyaniline.
3.2.3 Acid and alkali environmental stability of polyaniline nanofibers
It is found that polyaniline nanofibers are unstable in the environment of pH > 7, and de doping will occur, which makes the conductivity of polyaniline decrease rapidly, and the instability of polyaniline becomes more and more serious with the increase of alkaline strength. Polyaniline is stable in acidic environment.
In an acidic environment, if the anions in the environmental medium are different from those of polyaniline doped acid, the exchange of doped acid cations will occur[32]. Figure 13 shows the cyclic voltammetry curve measured at a scanning rate of 20mV/s in the range of -0.9V ~ + 0.9V in 1 mol/L H2SO4 aqueous solution with mercurous sulfate electrode (MSE) as the reference electrode. It can be seen that when the number of cycles increases, the redox peak of the cycle is constantly changing, which is the result of the exchange between sulfate ions in sulfuric acid and chloride ions in polyaniline. Although such ion exchange phenomenon will not make polyaniline lose its electrical activity, it will introduce the doped ion component of polyaniline into the test electrolyte.
3.3 Electrochemical catalytic properties of polyaniline nanofibers
The electrocatalytic activity of polyaniline was first found that polyaniline loaded with platinum particles can accelerate the oxidation of small molecular organics[33]; Later, it was found that polyaniline composite with carbon nanotubes[34], composite with graphene[35], composite with C60[36], composite with inorganic semiconductor materials[37] and other materials have excellent electrocatalytic properties. The prepared electrode materials can be used in electrochemical processes such as fuel cells, electrocatalytic degradation of organics, electrochemical synthesis of organics, solar cells and so on.
In recent years, there have been many studies on the electrocatalytic activity of the composites formed by nitrogen doped carbon materials and alkali metal oxides produced by the pyrolysis of polyaniline[38]. The research on the electrochemical properties of pure polyaniline materials mainly focuses on the redox characteristics[39], capacitance characteristics[40] and anti-corrosion characteristics and mechanism of polyaniline on various metal materials[41]. In this paper, polyaniline nanofibers doped with hydrochloric acid were prepared, and the electrocatalytic activity of polyaniline nanofibers for oxygen and chlorine evolution was studied by electrochemical method. The essence of oxygen and chlorine evolution activity of polyaniline nanofibers was analyzed.
3.3.1 Redox characteristics of polyaniline nanofibers in sulfuric acid system
As shown in Fig. 14, in order to investigate the redox characteristics of polyaniline nanofibers between − 0.9V ~ + 0.9V, the cyclic voltammetry curves of carbon paper electrode and blank carbon paper electrode loaded with polyaniline nanofibers were measured. It can be seen that the carbon paper electrode loaded with conductive polyaniline nanofibers shows good redox characteristics, which is mainly caused by the doping and de doping reaction of doped anions and H+ ions in polyaniline[42]. Previous studies have found that in the cyclic voltammetry curve of conductive polyaniline materials, The positions of oxidation and reduction peaks are related to the pH value of the test environment. At the same time, the studies of B.palys and P.celuch also show that there is a reduction peak in the cyclic voltammetry of polyaniline nano materials, which should appear at about − 0.2V[43], which is different from the non nano polyaniline materials synthesized by conventional method[44]. The polyaniline prepared in this experiment is nanofibrous polyaniline, so there is a reduction peak at -0.2V. In addition, there are only two groups of redox peaks in Fig. 14, indicating that in the prepared polyaniline material, the amount of phenazine ring produced by the cross-linking between polyaniline molecular chains is small, which is not enough to produce an intermediate peak between the oxidation peak and the reduction peak[45]. The prepared polyaniline is relatively pure, so two pairs of redox peaks are seen on the cyclic voltammetry. According to cyclic voltammogram(Fig. 14) and the previous analysis, we can get: ① nano polyaniline material is prepared; ② The prepared nano polyaniline material showed higher redox properties than blank carbon paper.
3.3.2 Oxygen evolution anodic polarization curve of polyaniline nanofibers
β-PbO2 is recognized as a material with good oxygen evolution catalytic activity[46], and the same quality as polyaniline was selected in the experiment β-PbO2 nano powder was prepared by the same method as the carbon paper electrode loaded with polyaniline Carbon paper electrode of β-PbO2 nano powder. The oxygen evolution anodic polarization curves of several electrodes were measured under the condition of oxygen evolution, as shown in Fig. 15
We can see that under the same oxygen evolution voltage, the oxygen evolution current density of carbon paper electrode loaded with polyaniline is much greater than that of blank carbon paper and load oxygen evolution current density of carbon paper electrode with β-PbO2 nano powder. Since carbon paper is used as the base material for preparing the electrode, but the electroactive catalysts are different, it can be concluded from Fig. 15 that due to the high oxygen evolution catalytic activity of polyaniline, the oxygen evolution catalytic performance of carbon paper loaded with polyaniline nanofibers is better than that of blank carbon paper and loaded carbon paper The carbon paper electrode of β-PbO2 nano powder is much improved.
In the oxygen evolution state, the kinetic parameters of electrode oxygen evolution can be determined according to tafel formula \({\eta }= \text{b}+\text{l}\text{o}\text{g}i\) [47]. The strong polarization region of each electrode is selected in the experiment: the selection potential range of blank carbon paper electrode is 1.6V ~ 1.8V; The selective potential range of carbon paper electrode loaded with polyaniline: 1.4V ~ 1.7V; load The selective potential range of carbon paper electrode of β-PbO2 nano powder is 1.7V ~ 1.9V; Fig. 16 shows the relationship between steady-state oxygen evolution overpotential
of three different anode materials under oxygen evolution state. It can be seen that when the oxygen evolution current density increases, the value of oxygen evolution overpotential also increases, but the slope of carbon paper electrode loaded with polyaniline nanofibers is the smallest, and the increase rate of overpotential is the slowest.
Table 1 lists the oxygen evolution kinetic parameters of the steady-state oxygen evolution process corresponding to the three electrode materials, \({i}^{0}\) refers to the apparent exchange current density of the electrode. It can be seen from Table 1 that when the apparent exchange current density is the same order of magnitude, the A and b values of carbon paper electrode loaded with polyaniline nanofibers are the smallest, according to tafel formula \({\eta }= \text{b}+\text{l}\text{o}\text{g}i\), we can know that corresponding to the same apparent exchange current density \({i}^{0}\), the smaller A and b values correspond to the smaller oxygen evolution overpotential. In addition, the b value is inversely proportional to the electron transfer coefficient on the electrode surface. The brighter the b value is, the easier the electron transfer on the electrode surface is to be realized, and the catalytic activity of the electrode is better. Therefore, the b value of the carbon paper electrode loaded with polyaniline nanofibers is the smallest, and its catalytic activity is higher than that of the loaded carbon paper electrode Carbon paper electrode of β-PbO2 nano powder and blank carbon paper electrode.
Table 1
Kinetic parameters of oxygen evolution about the three anodes (PANI on carbon paper, β-PbO2 on carbon paper and bare carbon paper)
Anode material
|
a/V
|
b/V
|
\({i}^{0}\)/A·cm− 2
|
Carbon paper electrode loaded with polyaniline nanofibers
|
1.40211
|
0.5488
|
2.792×10− 3
|
Carbon paper electrode loaded with β-PbO2 nano powder
|
2.45402
|
0.9569
|
2.729×10− 3
|
Blank carbon paper electrode
|
1.82703
|
0.86912
|
7.899×10− 3
|
3.3.3 Redox properties of polyaniline nanofibers in chlorinated systems
Figure 17 shows the cyclic voltammetry curves of carbon paper electrode loaded with polyaniline nanofibers and blank carbon paper electrode measured in an aqueous solution of CoCl2 with CO2 + concentration of 100g/L, temperature T = 60℃, pH = 4.
It can be seen from the figure that in the potential range of -0.9V ~ + 0.9V, in the chlorinated object system, compared with the blank carbon paper electrode, the carbon paper loaded with polyaniline shows strong redox characteristics. In cyclic voltammogram(Fig. 17), there is a significant oxidation peak at -0.103V. Through analysis, it is found that the peak is composed of two parts. One is that there is CO2+ in the test environment, and the standard electrode potential value of CO2+/ CO is -0.277V. Therefore, when the drilling ions in the solution are reduced, a current peak should be generated near this potential. Second, when the pH value is 4, The oxidation of polyaniline itself produces a current peak near − 0.103V, so the result of the two effects is that a more obvious oxidation current peak is produced at -0.103V.
3.3.4. Chlorine evolution anodic polarization curve of polyaniline nanofibers
As shown in Fig. 18, Ti/RuO2, a titanium based oxide nail coated electrode, was selected as the comparison electrode for chlorine evolution, and the chlorine evolution anodic polarization curves of several electrodes were measured under the condition of chlorine evolution. It can be seen from Fig. 18 that under the same chlorine evolution current density, the chlorine evolution overpotential of Ti/RuO2 is the lowest, followed by blank carbon paper, and finally the carbon paper electrode loaded with polyaniline nanofibers. It can be seen from here that the potential of carbon paper loaded with polyaniline nanofibers is higher than that of blank carbon paper, indicating that the catalytic effect of polyaniline nanofibers is not as high as that produced during oxygen evolution, and even hinders the chlorine evolution of carbon paper. It can also be seen from Fig. 18 that the carbon paper electrode loaded with polyaniline has a current value between 0.12V and 1.35V, and the current value can reach the maximum value of 0.05A/cm2, which is mainly due to the current value generated by the self oxidation reaction of Polyaniline in this potential range, which can also be seen from the cyclic voltammogram of the chlorinated object system in Fig. 17.
In the chlorine evolution state, the strong polarization region of each electrode is selected to numerically fit the polarization kinetic parameters, in which the selection potential range of blank carbon paper electrode is 1.25V ~ 1.55V; The selective potential range of carbon paper electrode loaded with polyaniline is 1.35V ~ 1.65V; The selective potential range of Ti/RuO2 electrode is 1.3V ~ 1.5V; Fig. 19 shows the chlorine evolution overpotential of three different anode materials in the chlorine evolution state
diagram.
The values of a, b and \({i}^{0}\) in the tafel formula obtained by fitting are listed in Table 2. It can be seen from Fig. 19 that under the same current density, the chlorine evolution overpotential of carbon paper electrode loaded with polyaniline is the highest, indicating that polyaniline nanofibers have no advantages over traditional chlorine evolution anode Ti/RuO2.
Corresponding to the same change of current density, the change of chlorine evolution potential produced by carbon paper electrode loaded with polyaniline nanofibers is the largest, which shows that the chlorine evolution catalytic activity of polyaniline nanofibers is small. This conclusion can also be seen from the chlorine evolution kinetic parameters of the three electrode materials. As shown in Table 2, the value of the electrode apparent exchange current density (\({i}^{0}\)) corresponding to the carbon paper electrode loaded with polyaniline nanofibers is one order of magnitude smaller than that of the other two electrodes. The apparent exchange current density represents the difficulty of electrode reaction. It shows that the electrocatalytic activity of polyaniline nanofibers for chlorine evolution is lower than that of traditional chlorine evolution anode material Ti/RuO2.
Table 2
Kinetic parameters of chlorine evolution about the three anodes (PANI on carbon paper, Ti/RuO2 and bare carbon paper)
Anode material
|
a/V
|
b/V
|
\({i}^{0}\)/A·cm− 2
|
Polyaniline nanofiber carbon paper electrode
|
149.7
|
226.8
|
374.5
|
Ti/RuO2 anode
|
137.7
|
237.6
|
345.8
|
Blank carbon paper
|
120.5
|
236.5
|
373.7
|