3.1 Morphology and Chemical Composition of OFG
After the modification of different amount of KMnO4, FT-IR spectra of OFG42 are shown in Fig. 1. OFG42-1, OFG42-2, OFG42-3 and OFG42-4 is respectively corresponding to FGi 42 wt%/KMnO4 of 1g / 8g, 1g / 2g, 2g / 3g and 3g / 3g. Different from FGi 42 wt% owning only C-F bond stretching vibration peak at 1186cm−1 [19, 20], there are many kinds of oxygen-containing groups from OFG42-1 to OFG42-4: stretching vibration peaks of -OH, C=O and C-O are respectively at 3436cm−1, 1728cm−1 and 1039cm−1, 1392cm−1 is corresponding to C-OH bending vibration peaks. In addition to the introduction of oxygen-containing groups, the peak position of C-F shifts from 1176 cm−1 to 1220 cm−1. The peak at 1573 cm−1 belongs to the A2u vibration mode of graphite phase [18]. From OFG42-1 to OFG42-4, with the decrease of KMnO4 content, the strength of -OH stretching vibration peak and bending vibration peak of adsorbed water decreased obviously, indicating the decrease of adsorbed water content, which is related to the content of C-OH, to a certain extent, indicating the decrease of C-OH content. Different from other OFG, the peak of OFG42-4 at 1573 cm−1 is very obvious, which shows that when the mass ratio of KMnO4/FGi 42wt% is 1, the amount of KMnO4 is insufficient, resulting in the existence of a part of graphite phase can’t be oxidized. FT-IR results showed that with the decrease of KMnO4 content, the number of oxygen-containing groups decreased gradually, and the unoxidized graphite phase appeared.
Figure 2 shows the XPS spectra of OFG, mainly including C, O and F. There are obvious O1s peaks from OFG42-1 to OFG42-4, while the F1s peak is weakened, and the F1s peak of OFG42-1 and OFG42-2 is significantly reduced. The content of O and F is shown in Table 1. When the mass ratio of KMnO4/FGi 42wt% is 2 and 8, the content of F and O is close, indicating that excessive KMnO4 makes the oxidation complete at this moment and some of the fluorocarbon bonds are relatively stable, which is difficult to remove due to strong oxidation. When the mass ratio is lower than 2, the O content of OFG42-3 and OFG42-4 decreases obviously. Both of them are about 20 at%, and the F content is also about 20 at%. This shows that with the decrease of KMnO4 content, those unsaturated carbon bonds can’t be oxidized, and a large number of fluorocarbon bonds have not been destroyed, so the F content is well maintained. A small amount of S element may come from sulfate impurity. Fig. S1 shows the distribution of C, O and F elements in OFG42-1, OFG42-2, OFG42-3 and OFG42-4 in the supporting information. The element distribution of O and F is basically the same as that of C, indicating that the distribution of O and F is uniform.
Table 1
Element content of OFG42-1, OFG42-2, OFG42-3 and OFG42-4
Product
|
C (at%)
|
O (at%)
|
F (at%)
|
Other (at%)
|
FGi 42 wt%
|
67.4
|
0.9
|
31.7
|
|
OFG42-1
|
64.5
|
28.5
|
6
|
S 1.0
|
OFG42-2
|
64.8
|
29.3
|
4.8
|
S 1.1
|
OFG42-3
|
56.5
|
20.3
|
21.6
|
S 1.6
|
OFG42-4
|
61.9
|
19.8
|
17.3
|
S 1.0
|
High-resolution C1s spectra of OFG are shown in Fig. 3. There are a lot of carbon oxygen bonds in the OFG at 286.3 eV ~ 288.9 eV of C1s, but the content of fluorocarbon bonds is obviously reduced. Table 2 shows the composition of the carbon bond in C1s peak. From OFG42-1 to OFG42-4, the content of sp2 C=C bond and fluorocarbon bond is lower than FGi 42 wt%, while the content of sp3 C-C bond and carbon oxygen bond is higher. This shows that the fluorocarbon bond and sp2 C=C bond is destroyed and becomes the carbon oxygen bond in the oxidation process. According to F1s peak and FT-IR results, ~ 288.6 eV in the OFG42-1 and OFG42-2 belongs to O-C=O bond, while it belongs to semi ion C-F bond in the OFG42-3 and OFG42-4 [21, 22].
Table 2
Location, ascription and content of carbon-containing groups in OFG42-1, OFG42-2, OFG42-3 and OFG42-4
Product
|
sp2 C=C 284.6eV
|
sp3 C-C 285.3eV
|
C-O 287.0eV
|
C=O 287.9eV
|
O-C=O/semi ionic C-F 288.6eV
|
C-F 289.8eV
|
-CF2 291.7eV
|
FGi 42 wt%
|
38.7%
|
13.2%
|
4.3%
|
|
3.5%
|
36.2%
|
4.1%
|
OFG42-1
|
9.4%
|
32.2%
|
2.7%
|
37.0%
|
9.4%
|
9.3%
|
|
OFG42-2
|
7.1%
|
29.2%
|
10.1%
|
36.7%
|
6.9%
|
9.9%
|
|
OFG42-3
|
6.6%
|
24.4%
|
33.3%
|
3.9%
|
2.1%
|
27.9%
|
1.8%
|
OFG42-4
|
23.1%
|
16.8%
|
34.1%
|
|
4.3%
|
20.3%
|
1.6%
|
With the mass ratio increasing, the content of carbon oxygen bond increases gradually. There are more sp2 C=C bonds in OFG42-4, and only C-O bonds. When the mass ratio is 1.5, sp2 C=C bond content of OFG42-3 decreases greatly, and C=O bond begins to appear. When the mass ratio is 2, the carboxyl group also begins to appear, and at this time, KMnO4 amount goes on increasing, but only part of the C-O bond is converted to ketone or carboxyl group, and the total amount of carbon oxygen bond is no longer increased, indicating that when the mass ratio is 2, the amount of KMnO4 is enough to oxidize the unsaturated carbon-carbon bond. In general, the decrease of fluorocarbon bond content is consistent with the increase of carbon oxygen bond content. Oddly, the amount of KMnO4 in OFG42-4 is insufficient, while its fluorocarbon bond content is lower than that of OFG42-3 with more KMnO4, and indicating the whole oxidation system in OFG42-4 is more inclined to activate the fluorocarbon bond to make it react, rather than to oxidize the unsaturated carbon bond, whose possible reason will be explained below. When the mass ratio is 8, there is still a part of C-F bond, which indicates that even if KMnO4 is excessive, some of the fluorocarbon bond can’t be activated.
Fig. 4 shows high-resolution F1s spectra of OFG. 687.4 eV, 688.5 eV and 689.3 eV are corresponding to semi ion C-F bond, C-F covalent bond and -CF2 bond respectively. When the amount of KMnO4 is enough, OFG42-1 and OFG42-2 have only C-F bond, and the content of F is less. When the amount of KMnO4 is insufficient, similar to FGi 42 wt%, OFG42-3 and OFG42-4 own semi ion C-F bond, C-F covalent bond and -CF2 bond.
Figure 5 is XRD spectra of OFG. After oxidation modification, the graphite phase corresponding to (002) diffraction peak basically disappeared. When the mass ratio is 1, the corresponding layer spacing of OFG42-4 diffraction peak at ~ 11.8 ° is 7.47 Å, which is larger than that of FGi 42wt%, and the weak shoulder peak nearby may belong to the stacked fluorocarbon bond structure. When the mass ratio is 1.5, the layer spacing of OFG42-3 increases to 8.83 Å, which indicates that the oxidation is more complete and the layer spacing is larger. The diffraction peak of OFG42-2 is ~ 11.3 °, and the layer spacing is reduced to 7.8 Å, it may be that the fluorocarbon structure has been destroyed and most of it has changed into GO, which makes the layer spacing smaller. The shoulder peak at ~ 14.5 ° may belong to the residual fluorocarbon structure. When the mass ratio increases to 8, OFG42-1 basically has no change compared with OFG42-2.
The micro morphology of OFG is shown in Fig. 6. OFG42-1 to OFG42-4 shows a very thin layered structure, which indicates that the layered structure peels off well during the oxidation process, forming a single layer or several layers structure. OFG42-1 is the thinnest with many small fragments, while OFG42-4 with the least amount of KMnO4 is thicker. The more KMnO4 content, the better oxidation effect, the better stripping effect and the thinner layered structure.
In summary, FGi 42 wt% can be oxidized in different degrees by adjusting the mass ratio of KMnO4/FGi 42 wt%. With the increase in mass ratio, the oxygen content is higher and sp2 C=C is oxidized to C-O bond, then becomes C=O bonds, which is accompanied by the decrease of F content and C-F bonds. When the mass ratio is reduced to 1.5, OFG42-3 has a high content of fluorine and oxygen, 21.6 at% and 20.3 at% respectively. OFG obtained by oxidation has a thin layered structure, and oxidation intercalation results in the enlargement of the layer spacing, which makes it separate.
Like FGi 42wt%, reaction products of FGi 65wt% and FGi 60wt% is analyzed in the second part of the supporting information. From Fig. S2-S9 and Table S1-S3, it is found that FGi 65wt% and FGi 60wt% can’t basically be oxidized by the solution of sulphuric acid and KMnO4.
3.2 Chemical composition of residual products
Mn2+ will be produced after the reaction of sulphuric acid + KMnO4 oxidation reaction, and precipitate will be produced after KOH treatment. Fig. 7 is FT-IR spectra of the precipitate P42-1. 517 cm−1 characteristic peak corresponds to the Mn-O bond. The narrow and sharp O-H peak of 3435 cm−1 indicates the existence of a large number of hydroxyl groups. 1626 cm−1 may be - OH bending vibration peak [23], and C-O stretching vibration peak is at 1025 cm−1. There are Mn-O bonds and hydroxyl groups in P42-1. Mn2+ forms Mn(OH)2 in alkaline solution, but Mn(OH)2 is very unstable and easily oxidized to form MnO(OH)2. Therefore, Mn may exist in the form of MnO(OH)2.
XPS spectra of P42-1 is presented in Fig. 8, mainly including C, O, Mn. In addition, there is a small amount of S and F. S comes from the undeleted sulfate impurities, and F comes from FGi. High-resolution C1s spectra of precipitation is illustrated in Fig. 9. There is mainly C-O bond (~ 286.7 eV), O-C = O bond (~ 288.5 eV) and C-F bond (~ 289.6 eV), indicating that OFG also exists in P42-1 precipitation. This part of OFG should come from the oxidation fracture of an unsaturated carbon skeleton to small fragments. Because this part of OFG fragments is too small, 0.22 µm filter membrane can’t filter it out during the first separation of OFG, and it remains in the filtrate. Then MnO(OH)2 generated by adding KOH has certain flocculation and adsorption effect in the aqueous solution [24], so that OFG can’t be dispersed into the water. Combined with the results of FTIR and XPS, Mn mainly exists in the form of MnO(OH)2. Similar to this, other precipitates are mainly composed of MnO(OH)2 and some OFG.
Fig. 10 is FT-IR spectra of residual products RP42-1 to RP42-4. All have strong sulfate vibration peaks (1190 cm-1, 1105 cm-1 and 616 cm-1), and RP42-4 has silicate vibration peaks (870 cm-1 and 450 cm-1). As shown in Fig. 11, XPS spectra mainly includes O, C, S, K and Na. Combined with FT-IR analysis, Na comes from the sodium silicate formed by the reaction of KOH and glass. O, S and K exist in the form of potassium sulfate. C is coming from FGi.
High-resolution C1s spectra of the remaining products RP42-1 to RP42-4 is shown in Fig. 12. There are mainly sp2 C=C bond, sp3 C-C bond and O-C=O bond. There are O-C=O bond and no fluorocarbon bond in all products, and C=O exists in some products, indicating that there is no OFG, and the C element in filtrate should exist in the form of GO. This part of GO also comes from the partial oxidation fracture in FGi, because its diameter is much smaller than that of OFG, and can’t be filtered out and left in the solution. RP42-1, RP42-3 and RP42-4 are the same, basically without carbon oxygen bond, while RP42-2 has a large number of O-C=O bonds, which belong to GO. The above results show that there are small fragments of GO in RP42-1 to RP42-4. F1s peak is illustrated in Fig. 13, and the results are different. RP42-1 is suspected to have a peak of C-F bond in 688.8ev, but it is very weak, and the corresponding C-F bond in C1s is also difficult to distinguish, indicating that RP42-1 may have very small amount of OFG. The peak of RP42-2 at 684.7 eV belongs to the F ion bond [25, 26], and the F1s of RP42-3 and RP42-4 does not have any peak, but F ion is detected in the ion chromatography, indicating that the content of F is too small, which is beyond the detection range of XPS. In conclusion, there are F ions in the remaining products.
3.3 Reaction Mechanism
According to above analysis, FGi 42wt% can be oxidized by KMnO4 +H2SO4 oxidation system and OFG with different F and O content is obtained. With the increase in the mass ratio of KMnO4/FGi 42wt%, the degree of oxidation is deepening, and C-F bond can be activated to react, then turns into F ion. In order to study the whereabouts of F element in the reaction, Table 3 lists the F content of all products before and after reaction. F ions are detected in all the remaining products, indicating that some of the fluorocarbon bonds react after activation, but the amount is very small. F content of OFG42, P42 and RP42 is lower than that of raw materials, which indicated that in addition to the F converted into ionic bond, some F elements were separated from the reaction system in other forms.
Table 3
F content of all products before and after modification
Raw material
|
OFG
|
F content
|
P
|
F content
|
RP
|
F ion content
|
420 mg
|
OFG42-1
|
100 mg
|
P42-7
|
59.7 mg
|
RP42-1
|
1.9 mg
|
420 mg
|
OFG42-2
|
139.4 mg
|
P42-8
|
66.3 mg
|
RP42-2
|
3.0 mg
|
840 mg
|
OFG42-3
|
720 mg
|
P42-9
|
20.4 mg
|
RP42-3
|
0.6 mg
|
1260 mg
|
OFG42-4
|
982 mg
|
P42-10
|
18.3 mg
|
RP42-4
|
1.2 mg
|
Due to the chemical stability of the fluorocarbon bond, the activation of the fluorocarbon bond is difficult under normal conditions. Generally, catalytic agent is needed, and there is some selectivity for the reaction substrate. The fluorocarbon bonds of more active fluoroaromatics and fluoroalkenes are relatively easy to be activated, while the fluorocarbon bonds on the alkyl are difficult to be selectively activated [27]. Transition metals and their compounds are often used to catalyze C-F bond activation, such as rhodium, palladium, iridium copper, nickel, etc [28]. When KMnO4 oxidizes FGi, Mn2O7 is generated and further reacts with sulphuric acid to generate MnO3+ [29, 30].
The formed MnO3+ has strong Lewis acid, which can effectively promote the activation of fluorocarbon bond in aliphatic organic fluoride [31, 32]. The reason lies in the strong binding ability of fluorine in alkyl fluoride and metal center of Lewis acid, which can capture fluorine and promote the fracture of fluorocarbon bond. So the probable reaction principle of C-F bond activation is proposed in Fig. 14. In addition to oxidation of unsaturated carbon bonds, MnO3+ can attract fluorine atoms under some conditions. When the fluorocarbon bond is connected with aromatic or alkenyl electron rich groups, the reaction activity will be improved, or the stability of the fluorocarbon bond at the defect is relatively low. At this time, MnO3+ can attract the fluorine atoms in the fluorocarbon bond, and then the fluorocarbon bond will be broken, forming the excessive product MnO3-F. Under acidic conditions, fluorine atoms can attract hydrogen ions in the acid and form HF. Meanwhile, the carbon with lost fluorine atoms has positive formal charge and can combine with hydroxyl ionized by water to form alcohol. In this process, MnO3+ acts as a catalyst. At the same time, the unsaturated carbon bonds of aryl or alkenyl groups are also oxidized by MnO3+. When these fluorocarbon bonds linked to aryl or alkenyl groups are completed, the remaining saturated fluorocarbon bonds are difficult to be catalyzed by MnO3+ due to their weak reactivity.
The reaction of fluorocarbon bonds catalyzed by MnO3+ and the oxidation of unsaturated carbon bond may take place simultaneously. According to Table 2, with the increase of KMnO4, unsaturated carbon-carbon bonds are first oxidized to carbon-oxygen bond, then oxidized to C=O bond, and finally oxidized to the carboxyl group, and the content of fluorocarbon bond will decrease due to the catalytic reaction of fluorocarbon bond. Although KMnO4 is more, the carbon-oxygen bond content of OFG42-3 is lower than that of OFG42-4, and the fluorocarbon bond is on the contrary. The possible reason is the relative deficiency of sulphuric acid, which reduces oxidicability. When the amount of sulphuric acid in OFG42-3 is enough, MnO3+ tends to oxidize the carbon-carbon double bond first, and then catalyze the activated fluorocarbon bond reaction. Part of sp2 C=C in OFG42-1 is not oxidized. It is speculated that there may be too many oxygen-containing groups, which hinder the oxidation reaction, or the oxygen-containing groups may recover sp2 C=C bond under some conditions, and then reach a certain balance with the oxidation process.
With the increase in KMnO4 content, the fluorocarbons bond content in OFG42 decreased gradually, but the F ion content of the corresponding residual product doesn’t increase significantly. The reason is that in acid solution, F ion is easy to combine with hydrogen ion to form HF. With the increase in HF content, it will gradually overflow in the form of gas, resulting in the loss of F element. In addition, the generated HF may form intermolecular hydrogen bond with fluorine atom through hydrogen bond, thus promoting the departure of F atom and accelerating the reaction process. In general, the possible reactions in this process are shown in Fig. 15: the catalytic reaction of fluorocarbon bond connected to unsaturated carbon bond, the oxidation of unsaturated carbon carbon bond, the catalytic reaction of fluorocarbon bond on saturated carbon, the oxidation of carbon oxygen single bond, etc. From the reduced fluorocarbon bond content and increased carbon oxygen bond in OFG42-4, it can be considered that the catalytic reaction of alkenyl or aryl fluorocarbon bond and the oxidation reaction of unsaturated carbon carbon bond will take place simultaneously. When the amount of KMnO4 is further increased, catalytic reaction and oxidation reaction will be further deepened. Finally, when the mass ratio is more than 2, the reaction of fluorocarbon bond has stopped, only part of carbon oxygen bond is further oxidized to carbonyl, and the oxidation of carbon carbon double bond is accompanied by dehydration and condensation of carbon oxygen single bond to form carbon carbon double bond, reaching a dynamic balance. The residual fluorocarbon bond should be the fluorocarbon bond on the relatively isolated saturated carbon, and the reaction activity can’t be catalyzed, so it has been retained. In order to verify this, the high fluorine content FGi is also used for experiments, and the results are shown in the supplementary information. It can be seen that FGi with high fluorine content is difficult to be oxidized due to its few unsaturated carbon bonds, and its oxygen content is very low, but there are still F ions in the remaining products, indicating that some of the fluorocarbon bonds connected with the unsaturated carbon bonds are activated and then react, and other saturated fluorocarbon bonds are difficult to be activated.
Because of the existence of large amount of graphite phase in FGi 42wt%, like the preparation of graphene oxide by Hummers method, it is easy to oxidize and break into fragments for FGi. The main chemical changes and the influence on the structure include [33]: manganese cyclic ester compound makes the internal C=C bond break to form two carbonyls; two carboxylic acids are formed by C=C bond oxidation at the edge; one carboxylic acid and one ketone are formed by ketone oxidation fracture at the edge; two hydroxyl groups are formed by acid catalyzed hydrolysis of epoxy group. Adding water will further cause fragmentation. This explains the source of OFG fragments. In addition to the reaction of fluorocarbon bond, the continuous separation of OFG fragments from the carbon skeleton is also a reason for the continuous decrease of F content in OFG. This can not only explain the decrease of OFG size, but also explain that there is only carboxyl group in OFG and no ketone group, because these OFGs are originally produced by oxidative fracture, whose oxygen-containing groups are concentrated at the edge, and excessive KMnO4 will fully oxidize the ketone group at the edge to carboxyl group. From OFG42-1 to OFG42-4, all own S element, but no K element, because there exists covalent sulfate [34–35], which hydrolyzes very slowly in acid solution, and the C-F bond nearby may make it difficult for water molecules to approach.