The albumin-binding domain is degraded by S. cerevisiae.
We first tested whether Affibody molecules could be produced and secreted by S. cerevisiae. We included three different Affibody molecules in this study. These three molecules have different configurations of either one or two ZHER3_1 domains, the Z domain variant that binds to HER3, and one albumin binding domain (ABD) (Figure 1). S. cerevisiae strain B184k, previously evolved for high levels of protein secretion, was used as the host [19, 20]. Genes encoding the three different Affibody molecules shown in Figure 1 were cloned into the backbone of a CPOT plasmid, thus generating the three plasmids pNatZACPOT (ZHER3_1-ABD), pNatZZACPOT (ZHER3_1-ZHER3_1-ABD), and pNatZAZCPOT (ZHER3_1-ABD-ZHER3_1) [21]. The CPOT is a recombinant protein expression plasmid for use in S. cerevisiae tpi1Δ strains. The CPOT plasmid contains the POT1 gene encoding triose phosphate isomerase from Schizosaccharomyces pombe which complements partly the removal of the TPI1 gene and restores the ability to grow on glucose as a carbon source. The partial complementation will lead to a high abundancy of the plasmid in the cell, which is combined with the expression regulation of the recombinant gene by the native TPI1 promoter and terminator [21]. The combination of the CPOT expression system and B184 has shown effective for high-level production of several recombinant proteins [19, 20]. The plasmids pNatZACPOT, pNatZZACPOT and pNatZAZCPOT were used to transform B184k and the positive transformants were grown for 48 h in liquid SD2xSCAA media [22]. The supernatant was analyzed by a reducing SDS-PAGE followed by western blot using antibodies against both the ABD and the Z domain (Figure 2A, 2B and 2C). Although all three Affibody molecules were secreted the bands did not appear with the expected sizes on the blot. We expected a 12 kDa band for ZHER3_1-ABD and 18.9 kDa for ZHER3_1-ABD-ZHER3_1 and ZHER3_1-ZHER3_1-ABD. The supernatant derived from the ZHER3_1-ABD-ZHER3_1 expressing strain showed three separate smaller bands on the anti-Z-domain blot with sizes compared to the ZHER3_1-ABD standard around 12 kDa instead of one intact band seen in the Affibody standard around 18.9 kDa (Figure 2B). The supernatant of the ZHER3_1-ABD expressing strain showed two bands instead of one on the anti-Z-domain blot which appear around the expected size of 12 kDa (Figure 2B). The anti-Z-domain blot for ZHER3_1-ZHER3_1-ABD showed an apparently intact band around the correct size of 18.9 kDa (Figure 2B). Finally, the ABD domain showed none or little signal on the anti-ABD blot for any of the Affibody molecules (Figure 2C). The absence of bands on the anti-ABD blots indicated an absence of intact ABD in the secreted Affibody molecules.
We hypothesized that the secreted molecules were degraded by S. cerevisiae proteases leading to fragmentation (Figure 2B and 2C). We also checked if the presence of BSA might have an influence. Since the albumin-binding domain binds to serum albumin [5], and one of the components of the SD2xSCAA media that was used for cultivation was bovine serum albumin (BSA), we wanted to exclude any BSA related interference. We tested our hypotheses by incubating one Affibody molecule standard for the ZHER3_1-ABD in four different solutions. The solutions were fresh sterile medium, spent supernatant, demineralized water with 0.1% BSA and demineralized water. The spent supernatant is the supernatant of cultures in which yeast has been cultivated and removed by centrifugation. If the absence of the intact ABD is due to proteolytic activity, we expect to see degradation by incubating the Affibody molecule standard in the spent supernatant. The spent supernatant for this experiment was derived from a 24-h culture of B184k producing α-amylase, from which the cells had been removed by centrifugation. After the incubation, the proteins were separated by reducing SDS-PAGE and analysed by western blotting against the ABD (Figure 2D and 2E). The western blot shows intact bands for the fresh sterile medium, demineralized water with 0.1% BSA, and demineralized water. For the spent supernatant, the stained SDS-PAGE shows two bands instead of one and there is no band visible at the western blot against the ABD, which indicates degradation of the Affibody molecule in the spent supernatant.
Affibody molecules are degraded by aspartyl protease(s).
Proteolytic activity can drastically decrease recombinant protein yield; however, this can often at least partially be prohibited by the identification and removal of the responsible proteases [23]. First we wanted to check if the degradation was a characteristic of the engineered yeast strain B184k, since a potential solution for the degradation would be to switch to another strain. We checked the supernatant of the parental strain of B184k, AAC[19]. The influence of expression of the recombinant protein on the degradation was also tested by the expression of α-amylase by AAC. Both B184k and AAC were cultivated with either pNatAmyCPOT or an empty CPOT plasmid. The Affibody standard of ZHER3_1-ABD-ZHER3_1 was incubated in spent medium from those cultivations and the mixture with the proteins was separated by reducing SDS-PAGE (Supplementary Figure 1). We included supernatant after 24, 48, 72, and 96 h of cultivation and tested the presence of a protease inhibitor cocktail to confirm that the degradation was due to proteases. Degradation of the Affibody molecules was also observed in spent medium of AAC (Figure S1). In the supernatant containing protease inhibitor cocktail, we did not observe degradation, confirming that the fragmentation of the Affibody molecules was a result of proteolytic activity. We observed a similar degradation pattern as for B184k. Degradation, however, seemed slightly elevated in supernatant derived from strains with recombinant α-amylase production, which could potentially indicate an induction of protease expression or activity upon recombinant protein production. Since the degradation was observed also in the parental strain of B184k we concluded that the degradation is not a characteristic of B184k so therefore we continued with B184k as the production host.
The next step was to identify the responsible proteases for the degradation. Protease inhibitors mostly block the activity of a specific class of proteases. Therefore, a mixture of different protease inhibitors were combined in protease inhibitor cocktails to ensure inhibitions of all sort of proteases. Since in the experiment with AAC (Figure S1) a protease inhibitor cocktail showed effective against the degradation we tested the isolated inhibitors from that specific cocktail. The spent medium of B184k expressing α-amylase was incubated overnight with Affibody molecule standards and the individual components of the protease inhibitor cocktail. The mixture was subsequently analyzed by a reducing SDS-PAGE. The results of the SDS-PAGE show that the Affibody molecules were degraded in the presence of AEBSF, aprotinin, bestatin, E-64 or leupeptin (Figure 3). Only incubation with pepstatin A prohibited degradation and resulted in Affibody molecules with the correct size (Figure 3). Both the Affibody molecules ZHER3_1-ZHER3_1-ABD and ZHER3_1-ABD-ZHER3_1 clearly showed the absence of proteolytic processing on the SDS-PAGE in the presence of pepstatin A. For ZHER3_1-ABD the difference was less explicit which could be a result of the small size difference between the intact and degraded molecule. Pepstatin A inhibits aspartyl proteases, indicating that the protease(s) responsible for Affibody molecule processing are of this type.
The removal of several proteases results in the secretion of intact Affibody molecules.
One of the major proteases in S. cerevisiae and a proven target for improving recombinant protein production yield is a vacuolar aspartyl protease, proteinase A [23–25]. We removed the PEP4 gene encoding proteinase A in B184 using CRISPR/Cas9-based gene deletion and expressed all three Affibody molecules in B184 pep4Δ. ZHER3_1-ABD-ZHER3_1 produced by this strain was intact and showed a signal on western blots using antibodies against either the Z-domain or ABD (Figure 4), indicating that proteinase A was indeed responsible for its cleavage in B184. In contrast, ZHER3_1-ABD and ZHER3_1-ZHER3_1-ABD, the western blot against the Z-domain shows small shift of the bands upon removal of PEP4 but there is no band visible on the blot against the ABD (Figure 4A). We suspected that (an)other protease(s) was involved in cleaving the ABD domain of ZHER3_1-ABD and ZHER3_1-ZHER3_1-ABD in B184 pep4Δ.
We therefore removed two additional proteases in B184 pep4Δ in the hope of producing intact ZHER3_1-ABD and ZHER3_1-ZHER3_1-ABD, namely carboxypeptidase Y and proteinase B. Carboxypeptidase Y is a serine-based exopeptidase active in the vacuole and proteinase B, a serine-based endopeptidase also located to the vacuole. Proteinase B, together with proteinase A, plays an essential role in the activation of several vacuolar proteases including itself and carboxypeptidase Y. The PRC1 gene encoding carboxypeptidase Y and the PRB1 gene encoding proteinase B were removed in B184 and B184 pep4Δ (pep4Δprc1Δ and pep4Δprb1Δ) and a triple deletion strain (pep4Δprc1Δprb1Δ) was constructed. The single, the two double and the triple deletion strains were grown for 48 h in an aerated 24-well plate and the spent supernatant was analyzed for the presence of intact Affibody molecules. In the B184 pep4Δprc1Δ strain we observed intact ZHER3_1-ABD and ZHER3_1-ZHER3_1-ABD (Figure 5A and 5B). Interestingly, the removal of solely PEP4 during cultivation for 48 h instead of 96 h, resulted in very weak bands for the ABD for both ZHER3_1-ABD and ZHER3_1-ZHER3_1-ABD on the blot against the ABD. This indicates that the degradation in B184 pep4Δ could be time dependent. The single removal of either PRC1 and PRB1 did not result in a band on the western blot using antibody against the ABD. However, the combination of pep4Δ (proteinase A) with either prb1Δ (proteinase B) or prc1Δ (carboxypeptidase Y) resulted in the production of intact ZHER3_1-ABD as well as intact ZHER3_1-ABD-ZHER3_1. The deletion of all three proteases (pep4Δprc1Δprb1Δ) resulted in titers comparable to the two double deletion strains (Figure 5A and 5B).
Proteases fulfill a crucial role in the degradation of macromolecules in the vacuole and have even been reported to benefit aging [26, 27]. Therefore, the removal of one to three major proteases can have an impact on vacuolar homeostasis and cellular growth. We monitored the growth profiles of the protease-deficient strains in aerated 96-well plates. The protease deficiency leads to a slight reduction in the later stages of the growth, from 50 h to 96 h, but overall growth of the deletion strains, even the triple deletion strain, was similar to B184 with the proteases intact. This was observed for both ZHER3_1-ABD and ZHER3_1-ZHER3_1-ABD (Figure 5C and 5D).
Additionally, we were interested in identifying the cut site of the endopeptidase proteinase A in the ABD. It is known that proteinase A has a broad and variable activity for different ligands and seems to favor cut sites between adjacent hydrophobic residues [28, 29]. We incubated the ZHER3_1-ABD-ZHER3_1 standard in spent supernatant for 24 h and analysed the mixture with mass spectrometry. The total ion chromatogram (TIC) showed four peaks, two large peaks and two smaller ones (Figure 6A). The peptides within the two larger peaks were analysed. In the first peak, several fragments of ZHER3_1-ABD-ZHER3_1 were identified where either the N- or C-terminus was intact and the other terminus was located within the ABD indicating a cut site of an endopeptidase (Figure 6B). The peptides in the fourth peak were fragments which had the N-terminus in the ABD and the C-terminus in the second ZHER3_1 sequence (Figure 6B). Based on these fragments it seems that proteinase A cuts at several sites within the ABD and interestingly the C-terminal ZHER3_1 domain was also not intact.
ZHER3_1-ABD-ZHER3_1 molecule produced by B184 pep4Δ shows similar binding kinetics compared to the molecule produced by E. coli.
We next aimed to test whether the engineered S. cerevisiae strain is a competitive host for the Affibody molecule production with regards to product quality. The ZHER3_1-ABD-ZHER3_1 molecule produced and secreted by B184 pep4Δ was tested in a surface plasmon resonance binding assay with the substrate of ZHER3_1, HER3. The ZHER3_1-ABD-ZHER3_1 Affibody has two binding sites for HER3; therefore, the bivalent binding kinetics were determined and presented as average value of duplicates in Table 1. The equilibrium dissociation constant of the first site has a value in the nano molar range which indicates high affinity. The values of the ZHER3_1-ABD-ZHER3_1 molecules secreted by E. coli and S. cerevisiae show comparable kinetics which shows that the molecules produced by S. cerevisiae are fully functional (Table 1 & Figure S2).
Table 1. Bivalent binding kinetics assay parameters of ZHER3_1-ABD-ZHER3_1 produced by B184 pep4Δ and by the original host E. coli.
Production host
|
ka1 (1/Ms)
|
ka2
(1/RUs)
|
kd1 (1/s)
|
kd2 (1/s)
|
KD1 (M)
|
KD2 (M)
|
E. coli
|
5.21x105
|
1.23x10-3
|
1.43x10-2
|
2.29x10-5
|
2.75x10-8
|
1.85x10-2
|
S. cerevisiae
|
3.83x105
|
1.71x10-3
|
1.79x10-2
|
2.76x10-5
|
4.68x10-8
|
1.62x10-2
|
ka1 = association rate constant of the first site; ka2 = association rate constant of the second site; kd1 = dissociation rate constant of the first site; kd2 = dissociation rate constant of the second site; KD1 = equilibrium dissociation constant for the first site, KD2 = equilibrium dissociation constant for the second site.
B184 pep4Δ produces a high titer of ZHER3_1-ABD-ZHER3_1 in a fed-batch bioreactor.
For S. cerevisiae to be suitable host for Affibody molecule production it must be able to produce competitive titers of Affibody molecules. So next, we wanted to assess the productivity of S. cerevisiae in bioreactors. We decided to use B184 pep4Δ producing ZHER3_1-ABD-ZHER3_1 as a proof of concept. To exclude any major impact of the deletion of pep4Δ on cellular growth of B184 while producing ZHER3_1-ABD-ZHER3_1 we tested B184 and B184 pep4Δ in a micro-cultivation experiment in an aerated 96-well plate (Figure S3). Deletion of pep4Δ conferred only a minor impact on growth (Figure S3). After this confirmation the productivity for ZHER3_1-ABD-ZHER3_1 of B184 pep4Δ was tested in a bioreactor experiment. The cultivation set-up was a batch fermentation followed by fed-batch fermentation. During the batch phase, a specific growth rate of 0.31 h-1 was measured (Figure S4) which is the same growth rate as for B184 carrying an intact PEP4 gene and producing α-amylase which is confirmation that B184 pep4Δ does not suffer from a growth impact [20]. The feeding of a low-glucose feed into the bioreactors was started after 36 h and was switched to a high-glucose feed after 130 h for the remaining duration of the fermentation until 180 h. At the end of the fed-batch cultivation, the biomass concentration exceeded 100 g/L (Figure 7A). We also observed an increasing trend of Affibody molecule titer with duration of the experiment especially after the switch to the high-glucose feed (Figure 7A). During the cultivation, minor production of byproducts was observed. Ethanol and glycerol were present in the medium after the batch phase but were rapidly consumed after the feed was started (Figure 7B). At the end of the fed-batch, residual glycerol increased again and reached a final concentration of 10 g/L (Figure 7B). We determined the exact quantity of ZHER3_1-ABD-ZHER3_1 at three timepoints using a BLI based method. The results show a final titer of 530 mg/L (Figure 7C).