Experimental design
Bench-scale batch anaerobic digestion was carried out in 500-mL serum bottles with a working volume of 300 mL. The inocula were collected from both flocculent sludge (FS) treating domestic sewage and anaerobic granular sludge (AGS) treating protein factory wastewater in Qingdao, China. The inocula (characteristics shown in Table S1) were washed with phosphate buffer solution (PBS; 0.01 M, pH = 7.4) after crushing and sieving (200 mesh) to separate large particles. Before the experiment, both inocula were cultured in synthetic wastewater (compositions shown in Table S1) at 37 °C with an OLR of 0.47 g VS/L·d for 14 days. During the experiment, a mixture of 0.2-g VS based inocula and 180-mL synthetic wastewater were cultured at 37 °C with 135 rpm. The OLR was set from 0.47 g VS/L·d to 18.68 g VS/L·d based on the hydraulic retention time (Table S1). The biogas yield, biogas composition, total solids (TS), VS, pH and VFAs were measured according to Feng et al [17]. The liquid in the bottles, sampled every two days, was precipitated and the supernatant fraction was used for the foaming test.
Methods And Apparatus For The Foaming Test
The aeration method was chosen to evaluate the foaming potential of solutions [18]. Schematic of the foaming apparatus is shown in Figure S1. A 30-mL sample was poured into a cone and aerated for 5 min with an air flow rate of 1 L/min. The foaming tendency was calculated from the volume of highest foam (mL) divided by the airflow rate (mL/min). The highest foam in the cone was measured within 5 min. The foaming stability was determined as the time, when the foam level remained at one-half the highest volume in the settling cone.
The surface tension of the samples was measured by a surface tension meter (BZY-2, Hengping, China) after the samples were heated with an air bath at 37 °C. The apparent viscosity of the liquid was measured by the capillary method using an Ubbelohde viscosimeter [19]. The apparent viscosity was calculated by the Eq. (1).

where η1 is the viscosity of testing solution (10− 3 Pa·s), η0 is the viscosity of distilled water at 37 °C (0. 6947 × 10− 3 Pa·s), ηr is the relative viscosity (dimensionless unit), ρliquid and ρwater are the densities of liquid and water, respectively (g/mL), and t1 and t0 are the flow times of the test solution and water through viscometer, respectively (s).
Metabolic Profiling Analysis
The supernatants in the AGS digesters with OLRs of 0.47 g VS/L·d and 14.68 g VS/L·d were collected after foaming. The metabolic profiling of the samples was determined by LC-MS-MS [20]. Briefly, 300-µL samples were mixed with 300 µL of precooled methanol and 20 µL of an interior label (2-chloro-L-phenylalanine, purity ≥98%, Hengbai, China), followed by vortexing for 30 s and ultrasonic extraction in ice water for 5 min. The extraction was maintained for 2 h at -20 °C and centrifuged (13000 rpm) at 4 °C for 15 min to obtain the supernatant. The LC-MS-MS analyses were performed on an ultra-performance liquid chromatography system (UPLC) (1290, Agilent, USA) with a Q exactive orbitrap high-resolution tandem mass spectrometer (Thermo Fisher, USA). The detailed conditions for LC-MS-MS were shown in the Supporting Information. Both positive and negative modes of electrospray ionization were employed. LC/MS raw data were processed using XCMS software according to the research [21]. The normalized data were then used to perform principal component analysis (PCA) and orthogonal to partial least squares-discriminate analysis (OPLS-DA). The variable important in projection (VIP) value ≥1.5, T-test p < 0.05 and fold change ≥ 3.0 were the criteria used to select important features.
Microbiota Analysis
To address the potential of microbiota for foaming, Illumia MiSeq high-throughput sequencing was used for the microbiota analysis in both systems with OLRs of 4.67 g VS/L·d, 14.01 g VS/L·d and 18.68 g VS/L·d. For both systems with an OLR of 4.67 g VS/L·d, Euryarchaeota (30.35–46.10%) was the most abundant phylum (Figure S5a), which has been widely observed in anaerobic digesters. Firmicutes replaced Euryarchaeota as the abundant phylum at other OLRs, especially in the FS system (52.30%). Of the top 20 genera identified, Methanothrix and Methanobacterium were the dominant genera in both systems, with OLRs of 4.67 g VS/L·d and 14.01 g VS/L·d, respectively, accounting for 40% of the population (Figure S5b). Clostridium IV and Clostridium sensu stricto when the OLR was 18.68 g VS/L·d increased from 0.01–20% and 0.01–6% for the AGS and FS systems, respectively. Among these 20 genera, the correlations between reactor performance and genera were established based on Spearman’s correlation coefficient (Figure S5c and S5d). Clostridium XIVb was positively correlated with foaming tendency in both the AGS and FS systems. To further analyze the genera with foaming potential, the genera with increasing significance (fold > 1.2) in each system after foaming were identified. The genera identified in both systems were recognized as microbiota potentially correlated with foaming. After foaming in the AGS and FS systems, 51 and 58 genera increased, respectively (Fig. 3a and 3b), with 21 genera identified in both systems (Table 1). The genera in both systems were classified as biosurfactant-producing bacteria, nitrogen-related bacteria and acid-producing bacteria (Table 1). Biosurfactant-producing bacteria such as Klebsiella, with most strains able to use citrate- and glucose-producing acid and 2,3-butanediol [27], can also produce VFAs. Notably, Clostridium has been reported to be related to foaming in active sludge systems producing biosurfactants [28], such as glycoproteins [29]. Aminobacterium, a typical nitrogen-related anaerobic bacterium, can degrade various amino acids when co-cultured with methanogens [30]. In addition, Acidovorax spp. are capable of heterotrophic denitrification of nitrate and may utilize acetate, propionate, and poly-β-hydroxybutyrate for denitrification [31]. Due to the accumulation of VFAs after foaming, many acid-producing bacteria significantly increased. Anaerofilum, Oxobacter and Sporolactobacillus are able to synthesize lactic acid, which is widely identified as a foaming agent [32].
Table 1
Metabolic function of potential foaming genera
Classification
|
Taxonname
|
Metabolic function
|
Biosurfactants-producing bacteria
|
Klebsiella
|
Production of acid, gas and 2,3-butanediol in glucose fermentation [27].
|
Clostridium III
|
Production of ethanol and lactate in some carbohydrates formation [47].
|
Clostridium IV
|
Synthesis of lactic acid and butyric acid in carbohydrates formation [48].
|
Clostridium sensu stricto
|
Production of butyric acid with carbohydrate or cellulose biomass as carbon source [49].
|
Clostridium XlVa
|
Acetate- and/or lactate-converting butyrate producers [50].
|
Clostridium XlVb
|
Amino acid- and/or lactate-fermenting bacterium producers [51].
|
Nitrogen-related bacteria
|
Aminobacterium
|
Amino-acid-degrading bacterium [52].
|
Acidovorax
|
Heterotrophic denitrification of nitrate utilizing acetate, propionate, and poly-β-hydroxybutyrate [53].
|
Acid-producing bacteria
|
Aminomonas
|
Acetate was the end-product formed from all these substrates [52].
|
Anaerofilum
|
Production of lactate, acetate, ethanol and formate from glucose fermentation [54].
|
Bacteroides
|
Production of short chain fatty acids with digesting complex polysaccharides [55].
|
Bifidobacterium
|
Production of conjugated linoleic acid in either synthetic media or milk [56, 57].
|
Enterococcus
|
Generation of butyrate, short chain fatty acids [58].
|
Escherichia/Shigella
|
Relation with fatty acid composition of bacterial lipopolysaccharides [59].
|
Oscillibacter
|
n-Valeric acid was the major end product from glucose [60].
|
Oxobacter
|
The fermentation products from glucose are acetate, isobutyrate, isovalerate, valerate, lactate, and ethanol [61].
|
Parabacteroides
|
Acid is produced from glucose [62].
|
Petrimonas
|
Production of large amount of acetic acid and hydrolyzation of carbohydrates and organic acids in the presence of elemental sulfur [63].
|
Sedimentibacter
|
Fermentation of pyruvate or of amino acids [64].
|
Sporanaerobacter
|
Acetate is the only fatty acid produced from glucose metabolism. It can degrade amino acids and peptides [65].
|
Sporolactobacillus
|
Lactic acid is produced actively without liberation of gas from glucose [32].
|
Metabolomics profiles of soluble microbial products in the AGS system
To identify the potential initiators for foaming, metabolomics analysis was used to identify the specific components in soluble microbial products (SMPs) in the AGS system with OLRs of 0.47 g VS/L·d and 14.68 g VS/L·d. The PCA and OPLS-DA models showed SMPs differences between low OLRs and high OLRs (Figure S6). A total of 46 metabolites confirmed by secondary ion mass spectrometry are summarized in Figure S7. Then, VIP ≥ 1.0 together with fold change ≥ 3.0 analysis indicated that 29 metabolites were significantly (T-test, p < 0.05) changed for different OLRs (Fig. 3c). The altered metabolites were classified into 6 main categories: organic acids, polyketides, lipids, benzenoids, organooxygen compounds and organoheterocyclic compounds (Table S4).
Among these categories, organoheterocyclic compounds contained the most metabolites, which indicated that the OLR may have a significant impact on the organoheterocyclic compound metabolism of SMPs in the AGS system. Heterocyclic compounds exist naturally in anaerobic systems as electron carriers, energy storage molecules and nucleotides [33] related to bacterial metabolites. Organic acids and derivatives such as amino acids, are the potential foaming substances. The significantly changed compounds included lysine, N-methyl proline, 4-aminobutanoate, cysteinyl-cysteine, ethyl acetate and trans-aconitate. For example, the intensities of lysine in SMPs increased 77.76-fold in high-OLR digesters with foaming, indicating that lysine accumulated in the reactor with increasing OLR. These amino acids underwent biosynthesis processes to produce peptides and proteins as precursors for the biosynthesis of nucleotide sugar, phospholipids, and peptidoglycan [34]. Hydroxyphenyllactic acid is a tyrosine metabolite likely derived from phenolic or polyphenolic compounds [35]. Bacterial-derived hydroxyphenyllactic acid was found in bacterial overgrowth [35], suggesting that imbalances existed in microbiota after foaming. Lipids are well known to induce foaming in biogas plants. Lipids were also detected as end products in the anaerobic batch supernatants, in which the highest relative abundance lipid was cardiolipin, which is related to biofilm formation [36]. Bacteria can trigger the biosynthesis of sphingolipids under stress conditions induced by temperature and pH and then transform them into various ceramides to protect themselves [37]. This process was shown by the presence of dihydroceramide and ceramide in this study. Benzenoids are usually found in anaerobic digesters [38]. As a quinone substance, atovaquone is an important moiety of humic substances and is considered to serve as an electron shuttle [39].