2. Design Methodology: Energy efficiency
Since early stages, the design team and the client aimed for a school that could operate off-grid, highly efficient and powered by renewable sources. The target for Passive House certification was also proposed at this early stage (Feist et al, 2007).
The well-known energy demand figure in Passivhaus is 15 kWh/m2a. This figure refers to the maximum annual energy demand for heating and cooling. However, the primary energy demand for the whole building is much higher due to domestic hot water, appliances, lighting and all the technological equipment needed in a modern school (Lizana et al, 2018). The standard also requires very high levels of airtightness and soft certification criteria applied to indoor comfort and hygiene.
The german standard categories the new-built projects into Passivhaus Classic, Plus or Premium. The upper classes can be reached depending on the final Renewable Primary Energy demand (PER) and the building renewable energy generation (Table 1).
Table 1 Passivhaus new-built categories by energy performance
Category
|
PER demand
|
Energy generation
|
PassivHaus Classic
|
60 kWh/m2a
|
-
|
PassivHaus Plus
|
45 kWh/m2a
|
60 kWh/m2a
|
PassivHaus Premium
|
30 kWh/m2a
|
120 kWh/m2
|
The case of Passivhaus Plus is that the building not only reduces energy consumption but generates its own energy, providing, in most cases, with annual net-zero energy balance (Thoua et al. 2015). However, to satisfy the building energy demand in periods where insufficient power is generated, the building can use energy accumulated in batteries, i.e. in winter or foggy days.
The Energy Efficiency Rating consists of a compulsory European label that gives information about its energy consumption and carbon emissions on a scale from A (lowest consumer) to G (highest consumer). Inside the Spanish building regulations, CTE (Código Técnico de la Edificación), a class B or better, is compulsory, but there is no tracking to confirm the building performs in real life as designed. This is a concept known as the Performance Gap (Demanuele, C. et al, 2010). In Passivhaus, there are several quality control tests required to obtain the final certificate. The process is planned and supervised at every stage, being the final result satisfactory for the client (Johnston and Siddal, 2016).
The Brains International high school energy demand is 14 kWh/(m2a) for heating and 1 kWh/(m2a) for cooling. Thus, the final primary energy demand is 55 kWh/(m2a), as shown in Figure 6.
According to the Passivhaus Plus standard, the total energy demand can be generated from renewable sources. A significantly reduced rate of Carbon Dioxide (CO2) emissions is achieved through efficient energy management. In addition to meeting the requirements established by the Passivhaus standard, the strategies are considered to achieve the concept of well-being, considering the principles of other environmental seals or certifications (Hopfe and McLeod, 2015).
The heating energy demand is significantly reduced in a Passive House building. That is why hot water and electricity consumption is so important in new construction, where this is taken into account in a meaningful and future-oriented way”
Dr. Wolfgang Feist, Passive House Institute
While in cold climates, the aim is to ensure that buildings do not lose heat and get solar gains from the outside, in other warm and temperate climates like Madrid, high temperature fluctuations are complex throughout the year, with cold winters and very hot summers (Berry et al., 2014). Therefore, the solution is to insulate against the cold and keep the interior environment with low temperatures in summer as far as possible. Passive cooling measures are essential: solar shading with architectural elements like eaves or softening fresh air outside. The challenge is increased in educational buildings, where occupancy variations in each space are higher (Clevenger and Haymaker, 2006). For example, a classroom can change its occupancy from 0 to 30 people, so overheating must be planned and avoided. The Passivhaus standard for warm climates currently sets the acceptable overheating percentage value limit for summer thermal comfort at 10% of the annual hours.
The feeling of warmth varies with the climate, habits, peculiarity of the users, and the perception of the environment. Nevertheless, increasing plus or minus one degree or up to 5% in humidity conditions significantly affects consumption and energy efficiency (Comunidad de Madrid, 2011).
2.1 Implemented passive strategies.
The solar passive strategies implemented to achieve a high level of internal thermal comfort and well-being are:
- Large thicknesses of continuous thermal insulation throughout the envelope (16 cm outside, 7 cm in-side), thermal bridges free (ψ≤0,01W/(mK). The building works as a “thermo”. Also, its internal thermal mass stores the interior heat or coolness for a very long period. Construction systems transmittances are very low: opaque locks with U≤ 0,15W/(m2K) and installed windows with Uw≤0,8W/(m2K). North-facing carpentry with Tripalit glass and solar control to the South. All glazing panes have a low-emissivity coating.
- Airtightness of the envelope (n50<0.6), through the fitting of an internal airtightness membrane with a low diffusion permeability value (Sd) on the warm side of the building’s skin to avoid any condensation risk.
According to the energy balance simulations carried out for the Efficiency Criteria of the Passive House, the results show that:
- An envelope optimisation and ventilation system efficiency in the building’s project design are a key component. Brains is located in Madrid, a region of Spain known for its high temperature fluctuation between seasons. With that demand of cooling in summer and heating in winter, it would require an increase in power generation and larger energy storage systems. This contributes to lower energy prices in use and maintain the complexity of the systems to a minimum.
- Within the envelope, the insulation of the façade and the windows play the major role. The energy performance of the windows affects the building’s global performance in winter and summer as well as reducing thermal bridges with triple glazing and an adequate installation.
- Heat pump systems have one of the highest efficiency rates in the market. The energy demand remains in the Passive House criteria range.
- Cooling in summertime can be covered with photovoltaic panels installed on the rooftops which feeds the inverter air source heat pump which generates cold water.
- The high levels of airtightness were the most significant issue to achieve the value required by the standard.
The results clearly illustrate that a high level of heating efficiency is more critical than for cooling when looking at using resources responsibly and sustainably – the reason being the simultaneity of renewable Energy availability and energy demand over the course of the whole year (Lakshmi and Ganguly, 2018).
The energy demand is relatively constant throughout the year, so the share of direct electricity is high, and the Primary Energy Renewable (PER) factor is low. In contrast, heating is necessary only in winter. In order to provide enough energy in winter, electricity must in part be produced in summer and stored with very high losses for the winter, which results in a high PER factor.
In addition to these requirements, which are indispensable in Passivhaus, the building is designed with compactness, orientation, wind control and vegetation integration. Deciduous trees are planted in front of the South and West-facing classrooms to protect them from the sun in summer and allow sunlight in winter.
High airtightness and insulation levels are accompanied by a heat recovery ventilation system that ensures lower infiltration losses and the intake of fresh indoor airflow. The building is designed with these principles confirming that the envelope works along with the services to an efficient electrical power regime (Figure 7). This results in a lower energy bill and ultimately in less energy global consumption.
The air supply to the heat recovery system is pre-heated or pre-cooled by the ground source heat exchanger.
2.2 Renewables and energy generation.
In renewable energy production, photovoltaic panels have been installed on the roof, which generates electricity for self-consumption. The surplus energy produced is stored in batteries, resulting in an energy self-sufficient and net-zero energy building. The Passivhaus Plus standard defines a minimum requirement for the renewable primary energy demand (PER) of less than 45 kWh/m2a, and a renewable energy generation of more than 60 kWh/m2. The renewable energies used are:
- A 141 m2 photovoltaic solar array on the roof, generating 22 kW of electricity for self-consumption (Figure 8). The surplus is stored currently in batteries, which in the future will be sized according to the present electricity demand profile of the school to achieve a net-zero building. As a result, the maximum consumption during the academic year 2020-21 has been 39,117.40 kWh/year, which has gained a percentage reduction of 67% from the existing building.
- Ground source heat exchanger to pre-heat and pre-cool the building’s intake of fresh air. With a monitored power of 20,719 kWh/year for heating and 23,624 kWh/year for cooling, and an overall reduction percentage of 15.7%. The saving in CO2 emissions is 4,466.17 kg in heating and 3,560.56 kg in cooling.
- Use of stored energy in the form of heat from the outside air using air sour heat pumps to cover the demand for heating, cooling and domestic hot water. For domestic hot water (DHW) production, the school uses CO2 technology, with a 30kW output and 35 kW for heating/cooling production.
2.3 Ventilation and air conditioning system.
The school monitors individual comfort conditions per classroom (temperature, humidity, CO2 concentration). In addition, a high definition in instrumentation and controlling the transfer of renewal air and air-conditioning is monitored continuously. In terms of the equipment used in the introduction of Passivhaus strategies, these are the principal units:
- Air to water heat pump is placed as an active element within the energy equipment. It includes an outdoor compressor unit placed on the roof for the production of domestic hot water. This works employing a CO2 refrigerant gas R744 and a three-phase 400v/50Hz power supply. It provides a nominal heat output of 30 kW. It heats the mains water from 17 °C to 65 °C with a wet-bulb temperature of 12 °C outside air and can reach up to 90 °C.
- This pump is connected to a cylinder tank by means of insulated pipes running around the outside of the building into the mechanical plant room.
- High efficiency heat recovery units with an 85% certified recovery output. Their flow range is from 250 – 3600 m3/h and is certified by de Passive House Institute. This airflow is pressure-constant due to a control unit that makes it possible. The ducts that connect these heat recovery units are designed to ensure air tightness. They are coated on the outside with an aluminium sheet reinforced with Kraft paper and a glass mesh. This coat acts as a vapour barrier while presenting a 25 mm reinforced glass insulation on the inside. It has great mechanic resistance. Its thermal conductivity is 0.035 to 0.038 W/ (mK), its fire resistance is B-s1, d0 and its water tightness is class D.
- The GSHX or Canadian wells consist of ducts buried in the ground at a certain depth and are covered by a thick layer of soil. In this case, it has been used grade 2 silt for optimum heat transfer, and the layer above has to be 30 cm thick minimum. The external air is conducted through the conduits and exchanges heat with the soil that surrounds the ducts. By doing so, the air gains or loses heat before entering the building, making the heat recovery units work more efficiently.
- Modern energy management systems can automate the prioritisation of passive energy sources (GSHX) to active production sources (air-to-water heat pumps). This is used in the school to optimise and reduce the electricity consumption of the mechanical systems using variable airflow in their distribution. In addition, a monitoring system implemented allows the comfort conditions to be parameterised and monitored remotely and in real-time.
The following table reflects the energy demand of the building:
Table 2. Comparative energy demand for the building.
ENERGY DEMAND - BRAINS SCHOOL
|
kWh/m2 year of heating
|
14
|
kWh/m2 year of cooling
|
11
|
kWh/m2 year total
|
16.7 joint demand
|
% demand reduction for the building to regulations
|
42,9
|
The following table (Table 2) describes the final energy demand of the building with the energy rating of the national energy certification scheme (CTE) and the Passivhaus Plus certification achieved:
Table 3. Comparative table. The energy rating of the building and certification system used.
CTE
|
PASSIVHAUS PLUS
|
CO2 emissions [kgCO2/m2año]
|
Primary energy of CO2 [kWh/m2año]
|
Global CO2 emissions rating
|
4,08 - A
|
Global primary energy consumption
|
36,1 kWh/(m2a)
|
Partial indicator: heating emission
|
0,8 kg CO2/(m2a)-A(0.1)
|
Partial indicator: primary energy heating
|
4,5 kWh/(m2a)-A(0.1)
|
Partial indicator: cooling emission
|
1,5 kg CO2/(m2a)-A(0.2)
|
Partial indicator: primary energy cooling
|
8,6 kWh/(m2a)-A(0.2)
|
Partial indicator: DHW emission
|
1 kg CO2/(m2a)
|
Partial indicator: primary energy DHW
|
6,2 kWh/(m2a)
|
Partial indicator: light emission
|
3,6 kg CO2/(m2a)
|
Partial indicator: primary energy lighting
|
21,5 kg CO2/(m2a)
|
In Passivhaus, building’s costs increment between 3% and 8% compared to conventional construction (Figure 9).
This additional cost is installing airtightness measures, mechanical ventilation with heat recovery units and good quality windows and doors. However, the studied return of investment of the building, as per 20210 energy prices, has a payback of 9 years thanks to a minimal energy cost. Furthermore, it increases the value of the property (table 3).
The thermal comfort, along with the energy consumption and the air quality, is achieved with passive components that are sustainable. Therefore, even though the ventilation system is an investment, it will involve long term yearly savings (Figure 10).