Cross-linked hydrogels were prepared from TEMPO-oxidized CNF with various metallic cations (Fe3+, Al3+, Ca2+, and Mg2+). Gelation of the TOCNF suspension occurred immediately upon the addition of the metal cation solution, through diffusion of the metal cations into the deprotonated TOCNF dispersion followed by electrostatic interactions between the metal cations and the negative charge of the TOCNF carboxylate groups. All the hydrogels (TOCNF-Mn+) were left undisturbed overnight to enable thorough diffusion of cations into the preformed gels. All gels prepared through this method were macroscopically homogeneous and were slightly less transparent than the TOCNF starting dispersions. The Fe3+ cross-linked TOCNF gels (TOCNF-Fe3+) were yellow (which is typical for this ion complex) while the TOCNF gels cross-linked with Al3+ (TOCNF-Al3+), Ca2+ (TOCNF-Ca2+) and Mg2+ (TOCNF-Mg2+) remained colorless. The cross-linked gels were characterized with ATR-FTIR spectroscopy (Figure 1).
Table 1. IR Wavenumbers for CNF, TOCNF, and TOCNF-Mn+ hydrogels.
Samples
|
ʋOH
(H-bonded) / cm-1
|
ʋC=O
/ cm-1
|
ʋas, OCO
/ cm-1
|
ʋs, OCO
/ cm-1
|
CNF
|
3335
|
-
|
-
|
-
|
TOCNF
|
3334
|
1725
|
-
|
-
|
CNF-Fe3+
|
3326
|
1725
|
1601
|
1412
|
CNF-Al3+
|
3330
|
1735
|
1617
|
1419
|
CNF-Ca2+
|
3330
|
1744
|
1590
|
1418
|
CNF-Mg2+
|
3330
|
1744
|
1593
|
1418
|
As shown in Figure 1, the spectrum of the initial and unmodified CNF exhibits the characteristic bands of the nanocellulose with bands localized at 3335 cm‑1 (ʋOH), 2905 cm-1 and 2860 cm-1 (ʋC-H), 1637 cm-1 (δOH), 1429 cm-1 (δCH2), 1369 cm-1 (δC‑H) and 1335 cm-1 (δO-H). In addition to those characteristic bands, the TOCNF spectrum shows a strong additional absorption band localized at 1725 cm‑1 which is attributed to the vibration of the carbonyl bond (ʋC=O) in the carboxylic group. The presence of this new band confirms the successful chemical conversion of CNF into TOCNF. After cross-linking of the TOCNF with a metal cation, new bands appear in the region 1650–1400 cm-1.
Vibration assignments for the most relevant bands are listed in Table 1. With or without cross-linking, the broad bands localized between 3297-3335 cm-1 (ʋOH stretching vibrations) remain unchanged.
As mentioned earlier, the TOCNF spectrum exhibits a strong additional absorption band localized at 1725 cm‑1 (ʋC=O). A shift of this carbonyl band is observed after metal ion cross-linking of the TOCNF. The bands for these vibrations in TOCNF-Mn+ spectra are attributed to un-complexed carboxylate groups that still exist in the carboxylic acid form. Thus, the divalent cations Ca2+ and Mg2+ incorporated better with deprotonated TOCNF than the trivalent cations Fe3+ and Al3+, due to the relatively stronger ʋs, OCO stretching vibration of TOCNF-Ca2+ and TOCNF-Mg2+, whereas the hydrogels with trivalent cations Fe3+ and Al3+ had less incorporation and more un-complexed C=O groups that exist as carboxylic acid form.24
In the TOCNF-Mn+ spectra, the symmetric and asymmetric bands (ʋas/s, OCO) are also shifted towards lower wavenumbers, which is due to the formation of ionic bonds between the cations and the carboxylate groups of the surface-modified cellulose.25
Various cations and various M2+:TOCNF:H2O ratios were investigated (Table 2). The gelation process was faster with the addition of trivalent cations (Fe3+, Al3+) than with divalent cations (Ca2+, Mg2+). Lower yields were observed when divalent ions were used for the cross-linking. The amounts of TOCNF-Fe3+ and TOCNF-Al3+ gels were similar and about twice as high as the yields of TOCNF-Ca2+ and TOCNF-Mg2+.
Hydrogels synthesized with a Mn+:TOCNF ratio of 1:1 and without water dilution did not exhibit any fluidity and were mechanically too robust and rigid to pass through the 3D printer nozzle and could therefore not be 3D printed. The same was observed for Mn+:TOCNF gels with a Mn+:TOCNF:H2O ratio of 1:1:1, regardless of the valency of the cation.
To obtain 3D printable gels, the hydrogels were swollen through the addition of water. The addition of water during gel preparation (Mn+:TOCNF:H2O ratios ranging from 1:1:10 to 1:1:25) influenced the rheological behavior of the gels and the rigidity decreased in the order TOCNF-Fe3+ > TOCNF-Al3+> TOCNF-Ca2+ > TOCNF-Mg2+ (Figure 4). The synthesized hydrogels obtained with trivalent cations were unprintable regardless of the Mn+:TOCNF:H2O ratio, probably due to the high gel density that does not meet the specific rheological requirements (for example shear thinning) and therefore could not be pneumatically extruded since they blocked the 3D printer nozzle.
On the contrary, hydrogels cross-linked with divalent cations could be 3D printed, however, the printed objects became inhomogeneous (heavy structural defects) at Mn+:TOCNF:H2O ratios ranging from 1:1:10 - 1:1:20. When the ratio was 1:1:25, the gels of TOCNF-Ca2+ offer the best printing performance while the TOCNF-Mg2+ hydrogel was not firm enough for shape retention when printed in the form of a cube. When the ratio was kept at 1.5:1:25, the TOCNF-Ca2+-gel was inhomogeneously printed and the TOCNF-Mg2+-gel was still too fluid, although this would be the perfect ratio according to the Derjaguin–Landau–Verwey–Overbeek (DLVO[1]) theory, based on calculations from Fukuzumi et al.26 in a study on the dispersion stability and aggregation behavior of TEMPO-oxidized cellulose nanofibrils in water as a function of salt addition.
The initial TOCNF suspension is opaque, nearly transparent and very fluidic. The direct 3D printing of the initial TOCNF suspension in a bath what contains the metal cation solution for post-printing cross-linking was investigated, but was unfortunately not successful.
Centrifugation with higher rotation speed (Table 3) had no significant impact on the performance of TOCNF-Ca2+ (solid content remained unchanged: 1.39 wt%) but affected the TOCNF-Mg2+ hydrogel with an increase of the solid content to 1.39 wt%. With this centrifugation step, TOCNF-Mg2+ hydrogels could be 3D printed as a cube with a good shape fidelity. After the freeze-drying process, the 3D printed TOCNF-Mg2+ hydrogels maintained good structural integrity (Figure 2).
The CNF, TOCNF, and the 3D printed and freeze-dried TOCNF-M2+ samples were also analyzed by Scanning Electron Microscopy (SEM) and the SEM images are shown in Figure 3.
The SEM images of CNF and TOCNF in Figure 3 show an agglomerated network of isolated fibrils. The images of the 3D printed and freeze-dried cubes of the cross-linked samples TOCNF-Ca2+ and TOCNF-Mg2+ show a highly porous structure with dense pore walls made from the cross-linked TOCNF. Cross-linking in combination with freeze-drying leads to a very high degree of interfibril interaction and the formation of dense sheets as observed in the TOCNF-Ca2+ sample (Figure 3, middle right).
Table 2. Solid contents of 3D printed TOCNF-Ca2+ and TOCNF-Mg2+ hydrogels at various ratios of M2+:TOCNF:H2O.
M2+:TOCNF:H2O
|
TOCNF-Ca2+
wt%
|
TOCNF-Mg2+
wt%
|
1:1:1
|
1.67
|
1.17
|
1:1:10
|
1.03
|
0.79
|
1:1:20
|
0.52
|
0.95
|
1:1:25
|
1.39
|
0.92
|
1.5:1:25
|
1.19
|
1.00
|
Table 3. Solid contents of 3D printed TOCNF-Ca2+ and TOCNF-Mg2+ hydrogels at the ratio of 1:1:25 with various centrifugation intensities.
Centrifugation Intensities
|
TOCNF-Ca2+
wt%
|
TOCNF-Mg2+
wt%
|
1×G
|
1.39
|
0.92
|
2×G
|
1.40
|
1.33
|
3×G
|
–––[2]
|
1.39
|
Table 2 and Table 3 list the solid contents of the 3D printed TOCNF-Ca2+ and TOCNF-Mg2+ hydrogels after freeze-drying. The solid content of pristine TOCNF (2.64 wt%) decreases after the cross-linking process (TOCNF-M2+) probably due to the insufficient interaction between the metal cations and deprotonated TOCNF dispersions. Higher water contents within the TOCNF-Mg2+ (ratio 1:1:25) were decreased by more intensive centrifugation (Table 3), thus leading to a higher solid content and a better 3D printing performance of the resulting TOCNF-Mg2+ hydrogels.
Viscoelastic properties of the hydrogels, storage modulus (G') and loss modulus (G''), are shown in Figure 4. Moduli were measured as a function of a dynamic frequency sweep between 0.1 and 100 rad/s. The G' values of the hydrogels are consistently larger than the G'' values in the entire angular frequency range. Moreover, both G' and G'' values show similar small variations with frequency in the defined range, which indicate a stable gel state of TOCNF-Mn+.
The dynamic moduli of TOCNF-Fe3+ and TOCNF-Al3+ are clearly higher than for TOCNF-Ca2+ and TOCNF-Mg2+, and they present a significant declining trend after dilution with water during the gelation process. The highest storage modulus of the hydrogels with the ratio of Mn+:TOCNF at 1:1 (up to Gʹ = 40 kPa for Fe3+:TOCNF, 1:1) demonstrated the high rigidity and unprintability of those gels. Interestingly, increasing the proportion of metal cations to a Mn+:TOCNF:H2O ratio of 1.5:1:25 decreased the dynamic modulus, if compared with the ratio of 1:1:25, at which TOCNF-Ca2+ had the best 3D printing performance. It is possibly due to more substantial intra-fibril interactions rather than an inter-fibril cross-linking, at higher amounts of metal cations and wider dispersed TOCNFs.27 Additionally, the rheological measurements of hydrogels with Mn+:TOCNF ratios of 1:1 and the TOCNF-Al3+ hydrogel (Mn+:TOCNF:H2O ratio 1:1:25) present some deviations, and the hydrogel performance in the viscoelastic area under the strain sweep at a frequency of 6.28 rad/s should be further ensured.
The G' value of TOCNF-Ca2+, at an Mn+:TOCNF:H2O ratio of 1:1:25, is one order of magnitude higher than G’ for the original deprotonated TOCNF dispersion, indicating a better elasticity of the hydrogels due to the incorporation of the metal cations (cross-linking). The impact of centrifuging intensity on hydrogels was further studied (Figure 5). An increase of the centrifugation force increases the viscoelasticity of the hydrogels to a certain extent. The centrifugation effect on the TOCNF-Mg2+ hydrogel (0.92 to 1.39 % solid content) is more significant than on the TOCNF-Ca2+ hydrogel (solid content remains constant).
The viscoelastic properties of the TOCNF-Mg2+ after intensive centrifuging, were in the similar range as of the optimal TOCNF-Ca2+ and also had a comparable good 3D printing performance as of the TOCNF-Ca2+.
[1] This theory explains that chemical factors, such as pH and electrolyte concentration, can reduce the thickness of the electrical bilayers of colloids and cause an aggregation of colloids through Brownian motion.
[2] Not measured, because no need for 3×G at TOCNF-Ca2+.