Principle of the Magnetic Suspension and Balance System. The working principle of the magnetic suspension and balance system (MSBS) is shown in Figure 1. A Javelin which includes magnets along the longitudinal axis is levitated at the center of the test section. When wind flows, aerodynamic forces act on the Javelin and the control principle is designed to keep the Javelin at the center of the test section (home position). To keep the same position and the same attitude of the Javelin, ten coils are placed around the test section. The current of the coils is adjusted to keep the same position and the same attitude. The drive current differences between the wind-on condition and the wind-off condition are converted into aerodynamic forces.
Javelin. A commercially available full-size women’s Javelin (Hybrid Genome X, Nishi) was employed for the wind tunnel tests. The length of the Javelin was 2210 mm, and the center of gravity was at 920 mm from the tip. Most of the surface of the Javelin was spray painted white, as shown in Figure 2-(a), to aid detecting the position. For the same reason, a 15-mm-long collar was attached at the center of gravity, and 5-mm-wide black tape was wrapped around the Javelin at the center of gravity. Neodymium magnets were inserted along the longitudinal axis, as shown in Figure 2-(b). Two types of the magnet with diameters of 19 mm and 20 mm were used, and the total length of the magnet assembly was 495 mm. Grip strings were wound around the javelin both on the upstream and downstream sides of the collar as shown in Figure 2-(c). The diameter of the strings, which is 4 mm, has the same width as the height of the 15-mm-long collar.
Wind tunnel. The low turbulence wind tunnel facility at the Institute of fluid science, Tohoku university was used for our work 12. Since the distance between opposite sides of the hexagonal bell-mouth is 1.01 m, it was possible to employ a full-size women’s javelin in a wide range of angle of attack (AoA) up to 18°. The wind tunnel turbulence levels are among the lowest (less than 0.02% at 25 m/s) in the world. Moreover, the uniformity of its velocity profiles is within ±0.02% with respect to the average velocity, making it possible to conduct very high-quality aerodynamics research. The experimental results presented in this paper would be expected to be very accurate because of the use of the MSBS without supporting interference and using such a large and low turbulence wind tunnel.
Position-sensing system. A schematic of the optical position-sensing system is shown in Figure 3-(a). The coordinate system is also shown. The origin was at the center of gravity of the javelin, with the positive x-axis in the horizontal upstream direction, the y-axis was also horizontal and orthogonal to the x-axis. The positive z-axis was vertically upward. The optical position-sensing system is composed of a convex lens (focal length 125 mm), dichroic color filters (red and blue), a half mirror, red and blue LED lights (MSPP-CB74, Moritex), and position sensors which are CCD (Charge-Coupled Device) line sensor camera (TL7450S, Takenaka system equipment). CCD line sensor camera is composed of 7450 CCDs in a line. The size of the CCD element is 4.7 µm times 4.7 µm, and the pixel resolution is less than 10 µm. The sampling frequency is 1250 Hz.
Position calibration. The real position and attitude were defined by the five-component stages (ALS-904H1P, ALV-104HP, ATS-130HP & ARS-936HP, Central Motor Wheel). The position sensors were calibrated with the defined position and attitude. An example of the calibration results in the x-axis are shown in Figure 3-(b). In this case, the five-component stages were moved only in the x-axis. The output value from the position sensor on the x-axis varies linearly with respect to the real position change in the x-axis. Since the five-component stages moved in the only x-axis, the output counting value in the y-axis did not change (insensitive in the y-axis). Other axes were calibrated in the same manner.
Levitation of the javelin and use of a notch filter. The first trial to levitate the Javelin failed. The time variations in the y-direction are shown in Figure 4-(a). The javelin was unstable and diverged from its initial position after only 0.25 s. The frequency components observed were 22 Hz and 55 Hz. The frequency of 22 Hz corresponded to the principle resonant frequency of the javelin 13, 14 and was the primary reason we were unable to control it. Therefore, a notch filter (band-stop filter) was employed to cut out the resonant frequency. As can be seen in Figure 4-(b), the notch filter stabilized the Javelin, allowing us to levitate the javelin in the MSBS.
In principle, the javelin should be always stabilized at the same position and the same attitude in the MSBS. However, the presence of the resonance enabled us to realize a vibrating model in the MSBS with the resonance frequency of the Javelin. Figure 4-(c) shows the time variation of y-direction with a weak notch filter, i.e., a filter with decreased intensity. By decreasing the intensity of the notch filter, vibration of the Javelin, as observed in real flight, was realized. The frequency of the vibration was 22 Hz, as before, but the Javelin remained under control. Figure 5 shows the javelin levitated in the test section in the wind tunnel. It was illuminated brightly around the center of gravity to detect the position. The AoA is 18°, which is the largest value we can use in the world's largest MSBS. This is because the tail of the javelin is approaching the wall of the test section, but still outside of the boundary layer of the wall at 18° and because the LED lighting to detect the position can’t illuminate the Javelin at more than 18°. The AoA was changed in the horizontal plane (on the vertical z-axis). This definition of AoA allowed us to decrease the current when compared with the change of AoA in the vertical plane.
Force calibration. To relate the forces to the current, several weights were applied as calibration references. For example, Figure 6-(a) shows the schematic of force calibration in the x-axis. The weights, Fx, were applied to the levitated javelin only in the x-axis via jig and pulleys. The calibration results are shown in Figure 6-(b). The current applied in the x-axis, Ix, increases linearly with increasing Fx. The force in the y-axis and the moment on the z-axis were calibrated in the same manner.
Computational Fluid Dynamics (CFD). The simulation was carried out using ANSYS 2021 R1, Design Modeler, Meshing and Fluent. A commercially available full-size women’s javelin (Hybrid Genome X, Nishi) was drawn using Design modeler. The length is 2.21 m, whilst the maximum diameter is 0.0247 m. The dimensions of the computational domain (enclosure) are 600 m × 600 m × 10 m in the vertical and lateral directions respectively.
Meshing was used for the computational domain. The summary is shown in Table 1. A first layer thickness inflation option was adopted to create an inflation mesh structure. The maximum skewness is about 0.89. Figure 7 shows meshes around the javelin (Figure 7-(a)) and the javelin’s top (Figure 7-(b)). Fluent was used to solve the 3D Reynolds-Average Navier-Stokes (RANS) equations and the continuity equation, using the finite volume method. A summary is also shown in Table 1. A standard k-ε model with standard wall functions is used for turbulence modeling.
Table 1
Summary of meshing and boundary conditions.
Set-up
|
Variable
|
Settings
|
Mesh
|
Element size
|
150 [mm]
|
|
Nodes
|
3,703,025
|
|
Elements
|
20,329,462
|
|
Max skewness
|
0.89
|
Inflation
|
First layer thickness
|
2.0 [mm]
|
Turbulent model
|
|
Standard k-ε
|
Boundary condition
|
In: Velocity-inlet
|
25 [m/s]
|
|
Out: Pressure-outlet
|
Gauge pressure:0 [Pa]
|
|
Wall, Surface of javelin
|
Non-slip
|