The thickness of the wearing layer should be at least 6 mm as per (IS:15658 − 2006 2006), and the thickness maintained in the wearing layer is measured to be 7.8 mm, which satisfies the tolerance limit. It consists of materials like Titanium dioxide and Recycled glass particles that serve as the surface layer of the paver block, which in turn enhances the property of photocatalytic reaction. The thickness of the paver block used in this study exceeds the actual measurement, but it satisfies the tolerance limit (IS:15658 − 2006 2006).
3.1 COMPRESSIVE STRENGTH OF PAVER BLOCKS
Compressive strength tests were applied to identify paver blocks' strength, quality, and characteristics. After 7, 14, and 28 days of curing, the specimens were tested for compressive strength. The specimens were placed on the 200T compression testing machine, and the load was applied gradually at the rate of 140 kg/cm2/minute (IS 516:2014) until the specimen fails. The maximum load was recorded, and by using the formula, the compressive strength of the paver block was determined, and results are depicted in Fig. 5.
From Fig. 5 it is obvious that at the end of 28 days, all the three mixes have attained suitable strength by replacing the coarse aggregate with RCA and fine aggregate with bottom ash. The bottom ash mix 100% replacement gives lower strength when compared to 100% M-sand mix. The 50% replacement of bottom ash to M-sand mix gives suitable strength similar to the 100% M-sand mix. Therefore, the thermal power plant waste (bottom ash) can be replaced up to 50% as fine aggregate, and the recycled coarse aggregate can be replaced fully as coarse aggregate in the concrete paver blocks. The compressive strength of this study is above 40 N/mm2, and similar results were obtained in the study conducted by Torres de Rosso (Torres de Rosso and Victor Staub de Melo 2020) with a compressive strength of 44 N/mm2. Hence these results are similar to earlier studies conducted with the replacement materials in the paver blocks production.
Water Absorption Test was carried out on the blocks after 28 days curing as per IS 15656: 2006 guidelines. The specimens were immersed in water for about 24 hours, and the wet weight was noted and dried for about 24 hours to measure the dry weight. By using the formula, the rate of water absorption can be calculated. As per IS 15656: 2006 codal provisions, the water absorption of paver block should not be more than 6%.
Table 6
SI NO | % of Replacement | Water Absorption (%) |
1 | 0% of Bottom Ash | 1.582 |
2 | 50% of Bottom Ash | 1.085 |
3 | 100% of Bottom Ash | 1.767 |
From Table 6, it is interpreted that all the three mixes show the percentage of water absorption lower than 6%, which satisfies the condition given in (IS:15658 − 2006 2006). Fly ash and Titanium oxides additives are of high fineness in their inherent characteristics. They act as a filler in improving the microstructure of concrete and thus reduces the water absorption properties of the matrix. While comparing all the three mixes, the water absorption rate is more for 100% bottom ash mix due to its high water-absorbing property and lower for 50% bottom ash and 50% M-sand mix series.
3.2 PHOTOCATALYTIC ACTIVITY TEST
An organic dye (Methylene blue solution) was dissolved in distilled water of 1:20 proportion, and 1–2 ml of prepared solution was dropped on the active surface layer containing titanium dioxide (TiO2), and it is exposed to sunlight. Subsequently, the time required to degrade the colour of the Methylene blue solution is poured on the three paver blocks with and without RG. Normal blocks were noted to check the photocatalytic activity of the paver block containing titanium dioxide. The time taken details for the photocatalytic actions are shown in Table 4. In general, glass particles can generate an alkali-aggregate reaction, but these results change the curing and percentage of glass particles added to the concrete (Ke et al. 2018).
Table 7
SI.NO. | Mix proportion | Time taken (min) |
1 | Facing layer with RG | Paver with 100% of BA, 0% of M-sand and 100%of RCA. | 92 |
2 | Paver with 50% of BA, 50% of M-sand and 100%of RCA. | 90 |
3 | Paver with 0% of BA, 100% of M-sand and 100%of RCA. | 87 |
4 | Facing layer without RG | Paver with 100% of BA, 0% of M-sand and 100%of RCA. | 115 |
5 | Paver block without facing layer | Normal paver block | NIL |
6 | Commercially available Store – brought paver block | NIL |
The Methylene blue solution was dropped on six different paver blocks to determine its photocatalytic activity. From Table 7, it is concluded that the commercially available paver block and conventional type does not show any photocatalytic activity. In contrast, the blocks with titanium dioxide indicates photocatalytic activity through its colour degradation. Among the above mentioned, the efficiency of blocks with glass beads were better than those without glass beads. Further, the effectiveness of photocatalytic action was increased by adding glass beads along with titanium dioxide.
3.3 DYE DEGRADATION TEST
The dye degradation test was done to determine the degradation efficiency of the paver block having photocatalyst (Titanium dioxide, TiO2) using a UV visible spectrophotometer. Initially, dilute Methylene blue solution with distilled water 1:20 proportion and 5gms of different proportions of paver block containing TiO2, and recycled glass was crushed and added to the 50ml of prepared solution in four different beakers. The beakers with different proportions of paver block were kept under the sunlight, and the degradation efficiency was noted every 60 minutes. The dye degradation test conducted is presented in Fig. 6.
The degradation efficiency can be derived from the absorbance of the solution. The absorbance value can be identified using a UV-Visible spectrophotometer by placing Methylene blue solution as the reference.
ἠ = (A / Ao) x 100%
A = Absorbance obtained during 60min
Ao = Absorbance before reaction
Table 8
Degradation Efficiency of TIO2 in Paver Block
Sl. No. | Wavelength | Time (min) | Absorbance (A0) | Efficiency (%) |
1 | 660 | 0 | 1.102 | 1.3 |
2 | 60 | 0.898 | 20 |
3 | 120 | 0.614 | 45.3 |
4 | 180 | 0.452 | 59.8 |
5 | 240 | 0.152 | 86.5 |
From Table 8, the degradation efficiency of the paver block containing titanium dioxide and recycled glass shows 86.5% performance. The degradation efficiency increases with the decrease in the absorbance rate of Methylene blue indicated by UV- V spectrophotometer. The rate of absorbance depends on the dilution rate of methylene blue. Figure 7 shows the degradation efficiency of modified Titanium oxide in paver block material.
The tungsten lamp as a source of visible light, at which the prepared photocatalyst 200 mg has been added under visible light irradiation. This is done in the presence of glass cullets with titanium oxide modified in aqueous solution. The experiment is carried out at different time intervals under visible light. Initially dark setup in the presence of photocatalyst in methylene blue dye has been stirred using a magnetic stirrer is maintained for 30 minutes in the absorption-desorption equilibrium of the surface of methylene blue, The solution has analysed wavelength at 660 nm and shows that absorption intensity increases with increasing concentration. After 80 minutes, methylene blue decolourised peak wavelength reduced compared to the initial dye concentration wavelength in zero minutes indicates the high activity in line with existing literature.
The mixture was ultrasonicated for 15 minutes at room temperature with 500 ppm methylene blue solution to scatter the solid catalyst particles. In a photoreactor, the mixture was swirled in the dark. A UV-visible spectrophotometer was used to measure the light absorbance of the samples obtained at different time intervals. At different TiO2 concentrations, the difference in light absorbance at 600 nm of the drawn sample and the slurry was measured.
This research was used to understand the different photocatalytic degradation runs such as TiO2 concentration initial methylene blue concentration. The initial TiO2 concentration is measured to be 0.2 g/l. In contrast, the initial methylene blue concentration is 20 ppm, according to the first study conducted in this research. Before adding 2 ml of 500 ppm methylene blue, 0.01 g of TiO2 was added to 48 ml of deionized water, and 0.2, 0.3, 0.4, and 0.5 g/l TiO2 concentrations were selected. Methylene blue concentrations were initially 20, 25, 30, and 35 ppm. Initially the methylene blue concentrations of 25 and 30 ppm were taken and TiO2 concentrations of 0.3 g/l destroy the dye the faster, followed by 0.4 and 0.5 g/l, and finally 0.2 g/l. Experiments demonstrated that the initial methylene blue concentration and TiO2 concentration complicated the reaction rate. The pseudo-first-order reaction model fits the net desorption and degradation of methylene blue well.
At an early age, the inclusion of nano-TiO2 powders greatly increased the hydration rate and enhanced the hydration degree of cementitious materials. TiO2 was shown to be innocuous and stable during the cement hydration process. The overall porosity of the cement paste is reduced, and the pore size distribution changes as well. The physical and mechanical characteristics of cement-based materials were also influenced by the hydration rate acceleration and the microstructure change. Due to the inclusion of nano-TiO2, the beginning and final setting times were reduced, and more water was required to maintain the standard consistency.
3.4 SEM ANALYSIS
Paver block with the composition of 50% bottom ash, 50% M-Sand, and 100% recycled coarse aggregate was examined, as it shows higher strength than the other two mixes. The sample paver block element of 1 cm was examined under the electron microscope, and high-resolution images were obtained with different magnifications.
The SEM image with the magnification of 300X with high electron tension of 15 Kv at 100 µm shows the body layer of the paver block, representing the homogeneous distribution of bottom ash and M-sand shown in Fig. 8. The materials were tightly packed together as there was no evidence of a contact zone. The absence of a contact zone infers nano particles' presence with the closely bonded dense structure. Further, the sample was studied under the magnification of 1000X with a working distance of 7.5 mm at 20µ m precision. The crack reveals the contact zone, and the white traces indicate the presence of titanium dioxide. The micro-holes in this image exhibit the porosity of the paver block. The porous structure is one of the factors that enhance the photochemical reaction. The hydration of Portland cement results in calcium silicate hydrate (C-S-H), calcium hydroxide (CH), and the capillary pore structure. The characteristics of the microstructure impact almost every physical property of concrete, including strength, elastic modulus, permeability, and shrinkage. Because of the agglomeration and lack of reactivity, it appears that the silica fume is either excessively thick or not properly incorporated into the paste. Unidentified silica fume should be used in future research.
Figure 9 shows the SEM image with the magnification of 500X at 20 µm with a working distance of 8 mm shows a bond between the facing and body layers. The titanium dioxide (white traces) demonstrates the facing layer, and the rough texture indicates the body layer. As there were no cracks and contact zone, the facing and body layers are firmly connected. Further, the sample is studied under the magnification of 2000 X with a working distance of 7.5 mm at 10 µm. The SEM photomicrograph of the paver block indicates the adsorption of carbon dioxide on the sample surface, and the morphology of particles is round and lighter. Due to its varied chemical formations, C-S- H colour and shape range from numerous hues of grey (Scrivener 2004). C-S-H in the groundmass (outer product) is darker, whereas C-S-H around cement grains (inner product) is lighter.
Figure 10 shows the SEM image with the magnification of 2500X at 10µm indicates the cloud-like structure that reveals the presence of titanium dioxide. The macro holes illustrate the slit in the structure. The drizzle demonstrates the fine glass particles incorporated in the paver block that enhances the photocatalytic reaction by refracting the UV rays. Further, the sample is studied under the magnification of 500X with a working distance of 7.5 mm at 20 µm. The micro-holes in this image indicate the porosity of the structure, and the white flakes represent the titanium dioxide. Usually, the nanoparticles like titanium dioxide will act as bonding agents and impart the compressive strength of concrete.
The SEM result indicates the pozzolanic reactivity of glass cullets with cement increased with respective surface area. The Pozzolanic activity is higher than using fly ash. It has released a high silica rate to react with calcium cation and hydroxide anion in an alkaline medium with increased C-S-H.
EDS examination would establish that these particles are TiO2 and aid in determining their distribution throughout the microstructure, as presented in Fig. 11. Finally, there was no change in Ti concentration between the carbonated and non-carbonated mixtures. EDS may have detected Ti below the surface or inside the contact volume, resulting in no visible change. In any case, the data reveal no indication of TiO2 shielding or covering at the surface due to carbonation.
3.5 FTIR ANALYSIS
The infra-red spectrum of 4000 cm− 1 to 400 cm− 1 is applied to the sample. The spectrum range is divided into two regions with 1500 cm− 1 as a centre. Figure 12 presents the FTIR analysis of the paver block. The left-side region is known as a functional group from 4000 cm− 1 to 1500 cm− 1. This region was used to identify the functional group present in the material. The wavelength at which peak occurs and type of peak, i.e. (narrow peak or board peak) are noted. Based on the wave number at peak the functional group is determined. In this case, the peak is at 3433.03 cm− 1, which is slightly board is obtained; this indicates O – H (Alcohol) and some traces of O – H (acids) and C – H. This shows the bonding of cementitious materials used in the paver block. The right-side region, called the fingerprint region, ranges from 1500 cm− 1 to 400 cm− 1. This region is used to identify an organic molecule present in the material. It contains complicated series of transmittance due to more bending vibrations.
(Mikhaylov et al. 2009) observed N2O3 species on Titanium oxide surface only during NO and O2 adsorption studies initiated by the reaction between NO and NO2 species on titanium oxide surface also suggested the Bands in the 3600–3750 cm-1 range have been assigned to isolated hydroxyl groups, while Bands in the 3600-2500cm-1 range are due to the adsorption of the un-dissociated water molecule, -OH oscillators involved in H-bonds. Under the high dehydrated condition, P25-TiO2 has six isolate hydroxyls with bands at 3734, 3715, 3688, 3671, 3658 and 3640 cm-1, which the 3734, 3715, 3688, 3671and 3640 cm-1 are assigned to frequencies bonding on anatase phase present in P25 and the 3658 cm-1 is ascribed to the dominated hydroxyl on rutile. The six isolate hydroxyls (3734, 3712, 3688, 3671, 3658 and 3640 cm-1) on the P25 surface are selective toluene adsorption. The best alkali-activated curing method has a good setting and mechanical properties with existing common cement. The formation of materials functional groups has been confirmed FT-IR analysis.
3.6 AIR QUALITY MONITORING USING IoT DEVICE
The location selected to implement the paver block for this study is Poonamallee, West part of Chennai, India, with 13.044° N, 80.106° E. This location near a road junction of 5 m from the edge of the road has more traffic volume and pollution is chosen as the area of interest. Figure 13 shows the implmentation of paver blocks and an air quality monitoring system. The data collected using IoT devices were used to analyze the effectiveness of paver block in reducing the pollutants in the air. The paver blocks containing TiO2 have been arranged on the floor, covering 16 m2. The device was placed at the centre and at an interval of 0.5 m, 1 m, 1.5 m, and 2 m on either side of the arrangement to collect the data at respective positions. Figure 13 shows the site's location where air quality is monitored.
Carbon monoxide is one of the prime parameters considered in this study as it causes harmful effects on the environment and living beings. This study analyzes the air quality around the paver block system. CO comes under the category of good if it ranges from 0–1 ppm as per the air quality index of India (CPCB 2014). From Fig. 14 (a), it is noticed that the CO levels at the centre range from 0–1 ppm, whereas the CO levels at a distance of 2m from the paver block range from 2–3 ppm. This shows the clear difference and reduction in CO levels when the device was placed at the centre of the arrangement.
Carbon dioxide is a gaseous pollutant and not as harmful as carbon monoxide but creates an overabundance of greenhouse gases, which causes many ill effects on the environment. Figure 14 (b) shows that CO2 ranges from 300–500 ppm at the centre and 800–900 ppm at 2 m from the paver block. Hence the carbon dioxide levels too were lowered.
Ethanol in the gas phase produces the same hydrocarbons and nitrogen oxides. It emits carbon dioxide and greenhouse gases while burning. Reduction in ethanol, in turn, reduces CO and CO2 levels. From Fig. 15 (a), it is clear to notice a visible reduction in the levels of ethanol at the centre of the paver block than at 2 m from the arrangement of the paver block. Figure 15 (b) shows that the ammonium levels were reduced at the centre compared with 2 m from the paver block.
The concentration of toluene reduces gradually at the centre, which helps in reducing the pollution rate in the atmosphere - refer to Fig. 16 (a). Acetone causes many health issues like headaches, dizziness, vomiting, nausea, etc. Such issues can be reduced by lowering acetone levels in the atmospheric air. Figure 16 (b) shows that the paver block containing titanium dioxide reduces such harmful pollutants in the air.
Parameters such as carbon dioxide, carbon monoxide, acetone, toluene, ammonium, and ethanol are analyzed, and various graphs have been plotted with the data obtained from the study area. In this study, temperature and humidity affect the concentration of pollutants. If humidity increases, the concentration of pollutants also increases and vice versa. From the graphs, it can be concluded that all the gases mentioned above in the atmosphere were reduced when the IoT device was placed at the centre of the arrangement of the paver block. Initially, the concentration of CO and CO2 in this study area was in the moderately polluted category as per the air quality index. The concentration of the mentioned pollutants was high at 2 m from the paver block. It reduced gradually as the device position was moved from the distance of 2 m to the central position of the arrangement. This indicates that the arrangement of paver blocks containing TiO2 reduces the concentration of pollutants in the air to a certain extent.
This experimental study on the paver blocks using recycled coarse aggregate and byproduct of thermal power plant (bottom ash) making the product sustainable. Using recycled products and the thermal power plants waste reduces pollution at the dumped site. Moreover, incorporating the photocatalyst titanium dioxide into the paver block reduces the pollutants in the air since the vehicle exhaust emissions contain carbon monoxide, nitrogen oxides, hydrocarbons, etc. This study results will help to reduce carbon monoxide, carbon dioxide, toluene, ammonium, acetone, and ethanol in the atmosphere and further, the concentration of CO is reduced up to 50%.
The cost of normal concrete paver block as per the market rate is ₹ 10. The presence of photocatalyst (TiO2) and recycled glass increases the price of the paver block to ₹ 13, which is higher than the cost of a conventional concrete paver block. The cost analysis of the paver block is presented in Table 9 for different mixes used in this research. Cost-benefit analysis shows that the Paver blocks made with TiO2 and recycled glass are economical and effective in controlling the air pollution. The utilization of industrial waste materials like fly ash, bottom ash and recycled aggregate provides a proper disposal solution. Though the price of the block is higher, the photocatalyst and the recycled glass makes the block more efficient in reducing the harmful effects of the pollutants and helps in the transformation of a sustainable environment.
Table 9
Cost analysis of the Material
Material used | Price per Kg (in ₹) | Price for the quantity used |
Mix 1 | Mix 2 | Mix 3 |
Cement | 7.0 | 3.14 | 3.14 | 3.14 |
Fly ash | 1.20 | 0.23 | 0.23 | 0.23 |
Recycled coarse aggregate | 1.40 | 1.91 | 1.91 | 1.91 |
Bottom ash | 2.0 | - | 0.86 | 1.73 |
M Sand | 4.50 | 5.25 | 2.58 | - |
Titanium dioxide | 280 | 1.12 | 1.12 | 1.12 |
Recycled glass beads | 5.50 | 0.72 | 0.72 | 0.72 |
Total price | 12.37 ~ 12.50 | 10.71 ~ 11.00 | 8.85 ~ 9.00 |