Strain evolution of SL-NiCo LDHs nanosheets under operation
The SL-NiCo LDHs nanosheets was prepared via liquid exfoliation of the bulk precursor (see preparation details in Methods, Supplementary Fig. 1),18,19 then dispersed on highly oriented pyrolytic graphite (HOPG), serving as the working electrode (WE). AFM measurement (Fig. 1b) shows flat hexagonal structures of the nanosheets, with an apparent single-layer height of 0.9 ± 0.2 nm (Supplementary Fig. 2),19 and an average diameter of 409.8 ± 5.4 nm (Supplementary Fig. 3). High angle annular dark field imaging scanning transmission electron microscopy (HAADF-STEM, Fig. 1c i) images and Energy Dispersive X-Ray spectroscopy (EDX, Supplementary Fig. 4) demonstrate that the single layers have uniform Ni, Co and O distributions. We collected scanning nanobeam electron diffraction (NBED) datasets of the area shown in Fig. 1c i, with distinct colors highlight different nanosheets (Fig. 1c ii). Corresponding non-negative matrix factorization (NMF) decomposition results correspond to the diffraction patterns oriented along the 001 axis, albeit azimuthally oriented in different orientations (Fig. 1c iii). This data thus demonstrates that SL-NiCo LDHs nanosheets have a well-defined long-range ordered structure in their ab plane.
Fig. 1d shows representative cyclic voltammetry (CV) of the electrode in 0.1 M KOH. A sharp precatalytic redox feature can be discerned in the CV curves, which corresponds to the transition of NiCo LDHs to catalytically active state prior to onset of the OER.20 Under repetitive voltammetry cycles, the redox wave shifts cathodically and the peak integrated intensity increases (indicated by the red arrow from the 4th cycle to the 32nd cycle), meaning an activation process of the nanosheets towards more efficient charge transfer under operation.21 After the activation, a clear redox pair is observed at 470 mV and 378 mV vs. Ag/AgCl, respectively. Note that all electrochemical measurements in this work are performed in 0.1 M KOH electrolyte and all potentials are referenced against the Ag/AgCl electrode unless stated otherwise.
The changes of nanosheets with voltage were then monitored by in situ EC-AFM measurements, where operando AFM images of the electrode were acquired under a gradient bias (more details are shown in Supplementary Figs. 5-6). Fig. 1e shows the topographical evolution of a single SL-NiCo LDHs nanosheet. During anodic stepping, the nanosheet contracts as the bias reach 600 mV (ⅴ), and it expands reversibly to its initial state under cathodic stepping to 300 mV (ⅻ), as indicated by the dashed hexagon that refers to the initial size of the nanosheet. This corroborates the fine reversibility of the nanostructural transformation, and the reversible transition behaviors are repeatable under successively switching the redox bias (Supplementary Fig. 7). The evolving tendency in the potential range was quantitatively shown in Fig. 1f, where the compress ratio of the nanosheet compared to the initial state (1- Ap/A0, A0 and Ap are the surface areas extracted from the AFM image at open circuit (OC) and under different applied biases, respectively) is plotted as a function of bias. There is a clear correlation between the tendency for nanostructural transformation and redox state changes. The nanosheet compresses significantly as the potential steps over the oxidation peak of 513 mV (as shown in the initial CV curve, Fig. 1d), with the value being stable at 700 mV. Statistics on multiple nanosheets (Supplementary Fig. 8) show an average compress ratio of 12.5 ± 0.2% at 700 mV (Fig. 1f, insert). During backward stepping, the ratio decreases sharply until the bias falls below the reduction peak of 378 mV (as shown in the steady CV curve, Fig. 1d), with the value back to the initial non-contrast state. These results suggest that the phase transition of NiCo LDHs during OER should be responsible for its geometric deformation.
To further elucidate the underlying relations, we calculated the structural parameters of the as-prepared NiCo LDHs and two potential active oxidation phases (NiCoOOH and NiCoO2) with DFT simulation (Fig. 1g). The results show that the metal-metal distances22-24 decrease from 3.13 Å of NiCo LDHs to 3.00 Å (NiCoOOH) and 2.80 Å (NiCoO2), suggesting a lattice compression process under electrocatalytic activation. Therefore, the contraction and expansion behaviors of nanostructure under operations should be the result of the in-plane lattice constant variation induced compressive or tensile strain. These results build the link between nanoscale structure dynamics and lattice strain under OER conditions. Furthermore, when the NiCo LDHs transit to NiCoOOH and NiCoO2, the computational unit cell compresses by 8.2% and 20.1%, respectively. Our experimentally obtained compress ratio of 12.5 ± 0.2 % after activation locates in between, therefore, the potential catalytically active phase should be identified as NiCoOx(OH)2−x (0<x<2).
Compressive strain induces structural collapse
We note the existence of intrinsic line defects within partial nanosheets from the STEM images (Supplementary Fig. 9). To resolve the strain effect of defects under OER conditions, we monitored operando structural evolution of the nanosheet shown in Fig. 2a i, in which four line defects were observed (highlighted with the white arrows and labeled as 1, 2, 3 and 4). Under an oxidation bias of 650 mV, the nanosheet cracks into three pieces along defects 1, 2 and 3 (Fig. 2a ii), and the separated pieces reversibly expand to reconnect after a reduction process (Fig. 2a iii). The oxidation of the nanosheet is envisaged to start from edge sites of the line defects,25 producing mechanical forces in many directions as indicated by the red arrows in Fig. 2a-ii. Eventually, the compressive strain across the defects ‘tear apart’ the nanostructure. We note that no crevice appears along defect 4, which could be the consequence of synergy forces. The tensile strain under reduction pulls the lattice in converse directions, thus the nanostructure recovers.
We then compared the OER thermodynamics of the edge and basal plane sites of NiCo LDHs via DFT calculations. The edge sites are identified to be the Ni sites at (1 1 0) facets and the basal plane sites are identified to be the O sites after removing an H atom at the (0 0 1) facet (Fig. 2b).26 The optimized structures for all intermediates adsorbed on the Ni site and O site of NiCo LDHs are shown in Supplementary 11 and 12, respectively. The overpotential for Ni site (0.637 eV) is smaller than that for O site (0.969 eV) (Fig. 2c), suggesting that the edge sites are more active than the basal plane sites. This supports the claim that the oxidation of the nanosheet starts at edge sites.
Strikingly, the newly produced crevices during activation cannot be fully repaired. The crevices would leave in the nanostructure and become obvious under successive CV operations (Supplementary Fig. 12), indicating the structural collapse during operation. This should be responsible for catalyst deactivation in the long run.27,28 It is worth mentioning that the structural collapse exposes additional active edge sites, which could explain the initial activation of the sample, as evidenced by the CV measurements. Overall, the intrinsic line defects in nanostructures have contradictory effects on electrocatalytic activity and stability. How to reconcile this contradiction and achieve an overall optimization is the key to any deliberate modification.
Electrolytically generated nanobubbles induce surface blockage
In addition to geometric evolution of the nanosheet, in Fig. 2a, we can easily observe nanospots appearing on the surface under OER and disappearing after reduction. The height profiles along the grey dashed line in Fig. 2a clearly demonstrate the height changes of the same region (Fig. 2d). Then the AFM-based nanomechanical measurement indicates that the nanospots have a low Young’s modulus (Fig. 2e). It means that these species are very soft, consistent with previously reported mechanical properties of bubbles.29 Therefore, these species can be ascribed to nanobubbles that nucleate and grow on the surface of the catalyst as OER processes,30-32 and they are able to dissolve into the electrolyte upon the application of reducing biases.33,34 Interestingly, we note the formation of thin gas layers around the nanosheets during OER (Supplementary Fig. 13), known as micropancakes,35,36 which is possibly generated due to the diffusion and accumulation of O2 from the nanosheets to nearby HOPG.
The formation of nanobubbles during OER is envisaged to block surface active sites, leading to degraded OER efficiency. Fig. 2f shows the chronoamperometry measurement of the SL-NiCo LDHs nanosheets electrode at 900 mV. The current density exhibits periodic fluctuation. Under the same conditions, the evolution of microbubbles can be directly observed with an optical microscope (Supplementary Fig. 14). We included the operando changes of a microbubble in Fig. 2f to illustrate the correlation between gas behavior and fluctuating trends. The nucleation and growth of nanobubbles obstruct the diffusion of electrolyte into active sites, resulting in increasing current decay. The continued growth and fusion of nanobubbles lead to microbubbles, and once reaching a critical size, the bubbles can detach from the electrode surface, making the blocked active sites re-accessible. Then, the current density can then jump back. The OER activity exhibits significant degradation after long-term CV operation, which should attribute to the accumulation of nanobubbles over the electrode surface (Supplementary Fig. 15).
Relaxation of strain induces wrinkles
We now turn to the operando evolution of stacking nanosheets to explore potential interactions during operation. Fig. 3a-ⅰ displays stacking nanosheets with pyramidal steps. Considerable wrinkles were observed after performing CVs (Fig. 3a-ⅱ) and they grow laterally and horizontally as the CV number increases (Fig. 3a-ⅲ). The growth tendency is directly shown in the corresponding height profiles (Fig. 3b). To gain further insight into the wrinkle structure, we compared the nanomechanical properties of wrinkles and planar regions using AFM-based force spectroscopy.37,38 Force−separation curves (Fig. 3c) can be obtained by approaching the tip on the selected points of plane and wrinkle (white and black cross in Fig. 3a-ⅲ, respectively). The approaching curve to the plane (blue) is a classical one showing no detected long-range repulsive force in A-B segment, until the tip the tip reaches the sample surface, then the force increases linearly until the Z position of the modulation reaches the max force setpoint (B-C segment). In comparison, a clear kink is observed in the curves recorded on a wrinkle (red). The irregular increase of the force in the b-c segment should ascribe to the indentation into the wrinkle, made by the tip. The following decrease of force possibly results from the wrinkle deformation that can release partial force (c-d segment). Combined this indicates the presence of buckling delaminated wrinkle structure, and reveals the intrinsic flexibility of the SL-NiCo LDHs nanosheets.
To understand the wrinkling mechanism, we resolved operando topographical evolution of the stacking SL-NiCo LDHs nanosheets shown in Fig. 4a, with the detailed AFM images under different biases displayed in Supplementary Fig. 16. The stages exhibiting obvious nanostructural transitions are shown in Fig. 4a-e ⅰ. The evolving mechanism for each stage is schematically shown in Fig. 4a-e ii and demonstrated in the following:
a) Initially, a SL-NiCo LDHs nanosheet with defects (top-layer, Lt) vertically stacks on a well-defined hexagonal nanosheet (bottom-layer, Lb).
b) At 600 mV, Lt cracks as indicated by the white arrows. Lb shows a tiny contraction as signified by the slight separation from the neighboring nanosheets (indicated by the red arrow). The distinct compressive strain of two layers suggests their asynchronous oxidation, where Lb insufficiently oxidizes compared with Lt. This most likely because the coverage of Lt obstructs electrolyte diffusion to underneath Lb, resulting in impeded OER processes.
c) At the following 650 mV, the crevice in Lt narrows and considerable wrinkles occur. Lb continues to contract as signified by the larger separation from the neighboring nanosheets, as well as the formation of crack in Lb (indicated by the red arrows). We propose that the continued oxidization of Lb induces biaxial compressive strain of Lb that can be transmitted to Lt perpendicular to the strain direction by frictional forces. Then the relaxation of biaxial compression enabled the buckling delamination to form wrinkles in Lt.39 Importantly, the wrinkles are prone to derive from the edges and merge at a junction to form a “Y” shape or “T” shape,40 which agrees well with the energetically favorable pathway in biaxial wrinkling.
d) Under the reduction bias of 400 mV, in Lt, the wrinkles network disappears, and the crevices reappear. Meanwhile, Lb expands to recontact the neighboring nanosheets. Similarly, the reduction of Lb induces biaxial tensile strain, and its relaxation driving localized unfolding of the wrinkles in Lt.
e) Further reduction to 300 mV results in a denser wrinkles network on Lt, while no noticeable change was observed in Lb. This is where Lt is reduced to induce tensile strain. However, due to the constraint effect of the Lb,41 the strain can be released in situ at Lt, eventually developing into the dense wrinkles network.
The transformation trends are repeatable (Supplementary Fig. 17), supporting the validity of the proposed electrode process. These findings illustrate the interaction between SL-NiCo LDHs nanosheets under working conditions, in which several characteristics could impact the OER efficiency: ⅰ) The wrinkles expand under continuous operation due to the accumulation of the strain release (as evidenced in Fig.3 a),40 resulting in volume expansion lifting the top-layer (Supplementary Fig. 18). This phenomenon could increase the instability of the electrocatalytic interfaces, leading to attenuation of catalysts under long-term operation. ii) The presence of wrinkles tensile the basal plane of nanosheets, which have previously been reported to tune surface adsorption free energy42 and electronic transport properties43 of layered crystals, possibly activating and optimizing basal plane sites of SL-NiCo LDHs nanosheets towards OER.
Strain control of catalysts to modify electrocatalytic performance
Based on the above understanding, two key factors are suggested to modify OER performance of the SL-NiCo LDHs catalyst: i) Controlling strain to preserve beneficial strain during the electrocatalytic processes and restrain mechanical collapse and volume expansion. ii) Tuning interfacial affinity to restrain nucleation or accelerate the release of surface nanobubbles. Defect engineering has previously been proven to be an effective method to these aims. With abundant and uniform defects in nanomaterials, it is envisaged that the strain created in many directions should offset each other or be relaxed by the defects, and the affinity between electrode, electrolyte and gas could also be modified to promote mass diffusion, thus allowing for optimized OER performance.44,45 As a proof of concept, we introduce uniform defects on the SL-NiCo LDHs nanosheets by Ar plasma etching (see details in Methods), then performed in situ EC-AFM measurements to compare the effects of defects to OER interfacial dynamics.
After plasma irradiation, the surface root mean square (RMS, donated as Sq) roughness increases from initial 0.08 nm (Fig. 5a i) to 0.10 nm (Fig. 5a ii), suggesting that a defective surface has formed on the plasma-treated SL-NiCo LDHs (PSL-NiCo LDHs) nanosheets. Upon stepping to 650 mV, the SL-NiCo LDHs nanosheets exhibit contraction, crack, and nanobubbles as indicated by the white arrows, black arrows and red circles, respectively (Fig. 5c). While these dynamics are negligible on PSL-NiCo LDHs nanosheets under the same conditions (Fig. 5d), and the wrinkling phenomenon does not occur on the stacking PSL-NiCo LDHs nanosheets (Fig. 5e). These findings provide direct proof that uniform defects can restrain mechanical deformation in nanostructure and obstruct the formation of O2 nanobubbles at the interfaces.
Next, we examined the effects of uniform defects on the catalytic OER activity of SL-NiCo LDHs nanosheets. Fig. 5f shows representative linear sweep voltammograms (LSV) for the as-prepared electrode before and after plasma treatment. As expected, the PSL-NiCo LDHs nanosheets exhibit lower OER overpotential compared with SL-NiCo LDHs nanosheets, and the Tafel slope (Fig. 5g) of PSL-NiCo LDHs (53.91 mV dec−1) is lower than SL-NiCo LDHs (73.66 mV dec−1). The electrochemically active surface area (ECSA) increases after the plasma irradiation (Supplementary Fig. 19). In addition, the PSL-NiCo LDHs exhibits a higher and more stable current density at a chronopotentiometry potential of 900 mV (Fig. 5h), suggesting better stability compared with SL-NiCo LDHs. It was observed that the surface of PSL-NiCo LDHs nanosheets remains flat after performing 8000 cycles of CVs. The OER activity exhibits less degradation (Supplementary Figure 20) compared with that of SL-NiCo LDHs (Supplementary Fig. 15). These results confirm the notable OER activity and stability enhancement after plasma treatment, which should be attributed to the modification of the operando strain and interfacial affinity by the uniform defects.