This study included 34 patients (28 men and six women) diagnosed as having infected nonunion of the lower limb between March 2013 and December 2016. Each patient underwent a staged reconstructive surgery and was followed up for ≥ 1 year (mean, 21.9 months; range, 12–53 months). The Institutional Review Board of Korea University Guro Hospital approved the study (IRB No. KUGH 13051), and all patients provided informed consent. All procedures performed in this study involving human participants were in accordance with ethical standards of the institutional and/or national research committee and with the 1964 Helsinki Declaration and its later amendments or comparable ethical standards.
The mean age of the included patients was 46.1 years (range, 25–74 years). The initial causes of trauma were pedestrian accident (15 cases), car accident (7 cases), motorcycle accident (9 cases), trauma due to a fall (2 cases), and other causes (sports exercise; one case). The tibia and femur were fractured in 70.6% (n = 24) and 29.4% of the patients (n = 10), respectively. Of the 34 patients, 18 (52.9%) had closed fractures and the other 16 had open fractures. Of the 16 open fractures, four were type IIIA; 8, type IIIB; and 4, type II, according to the Gustilo and Anderson classification [13]. According to the Cierny-Mader classification, 14 and 20 patients were type A and B hosts, respectively [14]. For anatomical involvement, seven patients had localized osteomyelitis (type III) and 27 had diffused osteomyelitis (type IV). No type I or II bone involvement was observed (Table 1). Each patient had undergone 2.15 surgeries on average (range, 1–5 surgeries) before visiting our clinic. A plate implant was used in 15 patients; and an Ilizarov external fixator, in 11. Four patients received an intramedullary nail implantation; and 4, a monoaxial external fixator.
Table 1
Patient # | Sex | Age | type of host | Anatomic type of OM | Injury Mechanism | Lesion | Site | Fracture Classification | # of previous operations | Microorganism |
1 | M | 56 | B | Diffused | Pedestrian TA | Tibia Diaphysis | Left | Closed | 2 | MRSE |
2 | M | 36 | A | Diffused | Pedestrian TA | Tibia Metaphysis (Distal one-third) | Right | IIIA | 2 | Culture negative |
3 | M | 43 | B | Diffused | Sports exercise | Tibia Metaphysis (Distal one-third) | Left | Closed | 5 | Enterobacter cloacae |
4 | M | 45 | B | Diffused | Pedestrian TA | Femur Diaphysis | Right | Closed | 2 | Culture negative |
5 | M | 49 | B | Diffused | Motorcycle TA | Tibia Diaphysis | Right | IIIB | 3 | pseudomonas |
6 | M | 61 | B | Diffused | In car TA | Femur Diaphysis | Left | Closed | 2 | MRSE |
7 | M | 61 | B | Diffused | In car TA | Both Tibia Lt: Diaphysis Rt: Tibia Metaphysis | Both | IIIB | 2 | Acinetobacter baumannii |
8 | M | 61 | B | Diffused | Motorcycle TA | Tibia Metaphysis (Distal one-third) | Right | IIIA | 1 | MRSA |
9 | M | 25 | A | Localized | Motorcycle TA | Tibia Diaphysis | Right | IIIA | 2 | Pseudomonas |
10 | M | 58 | B | Diffused | Motorcycle TA | Tibia Metaphysis (Distal one-third) | Left | IIIB | 1 | Culture negative |
11 | F | 40 | B | Diffused | In car TA | Both Tibia Lt: Diaphysis Rt: Metaphysis (Distal one-third) | Both | IIIB | 1 | Acinetobacter baumannii |
12 | M | 50 | B | Diffused | Motorcycle TA | Tibia Metaphysis (Distal one-third) | Right | Closed | 3 | MRSA |
13 | M | 68 | B | Localized | In car TA | Tibia Metaphysis (Proximal one-third) | Right | II | 1 | #1. Acinetobacter baumannii #2. Enterobacter cloacae #3. Stenotrophomonas maltophilia |
14 | F | 28 | A | Localized | In car TA | Femur Diaphysis | Right | Closed | 1 | MRSA |
15 | F | 30 | A | Diffused | Fall | Femur Diaphysis | Right | Closed | 3 | Enterococcus faecium |
16 | M | 64 | B | Diffused | Pedestrian TA | Tibia Metaphysis (Distal one-third) | Right | Closed | 2 | MSSA |
17 | M | 74 | B | Diffused | Motorcycle TA | Femur Diaphysis | Left | Closed | 2 | Culture negative |
18 | M | 35 | A | Localized | Motorcycle TA | Femur Diaphysis | Right | Closed | 4 | Enterococcus gallinarum |
19 | F | 25 | A | Diffused | Fall | Femur Diaphysis | Right | Closed | 3 | Culture negative |
20 | M | 33 | A | Diffused | Pedestrian TA | Tibia Metaphysis (Distal one-third) | Right | IIIB | 2 | MRSA |
21 | M | 34 | A | Diffused | Pedestrian TA | Tibia Diaphysis | Right | Closed | 1 | Enterococcus faecalis |
22 | M | 30 | A | Diffused | Pedestrian TA | Tibia Diaphysis | Right | IIIB | 5 | Serratia marcescens |
23 | M | 51 | B | Localized | Pedestrian TA | Femur Metaphysis (Distal one-third) | Left | Closed | 2 | Culture negative |
24 | M | 67 | B | Diffused | Pedestrian TA | Tibia Metaphysis (Distal one-third) | Left | IIIB | 2 | Culture negative |
25 | M | 51 | B | Diffused | Pedestrian TA | Tibia Metaphysis (Distal one-third) | Left | Closed | 1 | Culture negative |
26 | M | 36 | A | Localized | Pedestrian TA | Tibia Metaphysis (Distal one-third) | Right | IIIA | 5 | Pseudomonas |
27 | F | 59 | B | Localized | Pedestrian TA | Tibia Diaphysis | Left | Closed | 2 | MSSA, Escherichia coli |
28 | M | 59 | B | Diffused | Motorcycle TA | Tibia Metaphysis (Proximal one-third) | Right | Closed | 3 | MRSA |
29 | M | 28 | A | Diffused | In car TA | Femur Metaphysis (Distal one-third) | Right | II | 1 | Pseudomonas |
30 | M | 25 | A | Diffused | Pedestrian TA | Tibia Diaphysis | Left | IIIB | 1 | Culture negative |
31 | F | 51 | B | Diffused | Pedestrian TA | Tibia Diaphysis | Left | II | 2 | MRSE |
32 | M | 44 | A | Diffused | In car TA | Femur Diaphysis | Right | Closed | 1 | MSSA |
33 | M | 45 | A | Diffused | Motorcycle TA | Tibia Diaphysis | Left | Closed | 2 | Culture negative |
34 | M | 45 | B | Diffused | Pedestrian TA | Tibia Diaphysis | Right | II | 1 | MSSA |
#: number, M: Male, F: Female, TA: Traffic Accident. OM: Osteomyelitis |
MRSA: Methicillin-resistant Staphylococcus aureus |
MSSA: Methicillin-susceptible Staphylococcus aureus |
MRSE: Methicillin-resistant Staphylococcus epidermidis. |
Infected nonunion was defined as failure to attain bony union within 6–8 months after the initial injury, with infection localized to the nonunion site [1, 5]. Patients were diagnosed as having an infection when an open wound or sinus tract was present before surgery, pus was found intraoperatively, and the causative organism was identified. The patients’ medical histories were carefully examined and surgery or fracture site was checked for rash, edema, and/or fever. In addition, hematological examination for parameters, including white cell count (WBC), erythrocyte sedimentation rate (ESR), and C-reactive protein (CRP), was performed when nonunion occurred despite multiple surgical treatments, after treatment of the initial open fracture, or when the patient underwent a long-term fixation using an external fixator during the initial treatment [1, 5, 6]. Simple radiography and computed tomography or magnetic resonance imaging of the nonunion site were performed to evaluate the state of the cortical bone, the presence and range of sequestrum, any changes in the osseous tissue around the internal fixator, and the extent of the soft tissue infection. A nonunion site suspected of infection was opened and checked [4, 15].
Treatment strategies
All the patients with infected nonunion underwent surgeries in accordance with a three-stage standard treatment (Fig. 1). The first stage involved the removal of all internal fixations (if any) and a systematic radical debridement of soft tissue, followed by resection of the sequestered bone, in accordance with the preoperative plan. The debridement had to be meticulous, as the quality of debridement seemed to be the most important factor. Debridement was performed until all pale-looking tissues were excised. A safe margin for bone resection was determined when active bleeding in the bone remaining after the resection was confirmed by the “paprika sign.” Routine irrigation was performed using a pulsatile lavage system as described in a previous study, and the drapes were changed [16]. We used 4 g of vancomycin with 40 mg of polymethyl methacrylate (Depuy CMW 3 gentamicin bone cement, Depuy Synthes, Raynham, MA, USA) to fill the gap between the resected ends of the bone. A monoaxial external fixator was then used for temporary bone fixation. We sutured the soft tissue with as little tension as possible; however, when this was not possible, we covered the wound using vacuum-assisted closure (VAC, KCI, San Antonio, TX, USA) or flap surgery in collaboration with a plastic surgeon.
During the period between the primary and secondary procedures, we checked the WBC, ESR, and CRP levels once every 3 days. The definitive surgery was planned when the WBC, ESR, and CRP levels were within their normal ranges and the soft tissue coverage was adequate with good flap uptake. In consultation with an infectious disease physician, appropriate antibiotics were administered according to the organism identified from the initial surgery, and the timing of the definitive surgery (not later than 2–3 weeks after resection) was determined by considering the patient’s physical condition, fever, and nutritional status. If the patient had a sustained fever for 3 weeks, non-decreasing hematological markers, or worsened wound condition, repetitive debridement was performed. In cases requiring extensive soft tissue coverage with free or localized flaps, to avoid flap margin necrosis, definitive fixation was delayed by 3–4 weeks following the recommendation of the plastic surgeon.
The second stage was comprised of thorough debridement, intraoperative polymorphonuclear (PMN) leukocyte count evaluation, and internal fixation with vancomycin-loaded cement spacer insertion. The internal fixator was fixed with an external fixator in situ for bone transport in 14 cases; in the remaining 20 cases, the external fixator was removed, and only the internal fixator was retained for an induced membrane technique [5]. Internal fixation with an intramedullary nail was performed; however, we resorted to plating in cases where one fragment of bone was too short for nailing.
Infection was be presumed to be eradicated when the intraoperative PMN count in a frozen biopsied section of representative tissue was < 10/high-power field (HPF) [17]. We confirmed the absence of infection by calculating the intraoperative PMN count in frozen biopsied sections from five representative zones for each patient (proximal intramedullary, proximal extramedullary, central, distal intramedullary, and distal extramedullary) and proceeded with a definitive internal fixation. If the PMN count was > 10/HPF in any zone, the patient underwent a secondary debridement, soft tissue coverage, and changing of antibiotic beads/spacers, and definitive fixation was deferred.
After the procedure, we encouraged active range-of-motion exercises assisted by mechanical continuous passive motion devices. The patients were counseled to be active and ambulatory. Intravenous antibiotics were administered for an additional 4 to 6 weeks, in accordance with the culture reports, and the WBC, ESR, and CRP level were monitored weekly. The bone defect that eventually developed was managed with various methods. The patients underwent a third surgery after 2–3 months, while soft tissue healing was ongoing.
The final stage of the treatment included bone graft surgery, as excision of the involved bone segment during radical debridement resulted in a bone defect. We used one of two methods to fill the gap during the period between the second- and third-stage operations, depending on the location and size of the defect and the condition of the soft tissue. If the gap was < 4–6 cm in both the tibia and femur, the bone defect was judged to be in metaphysis while if the long-term installation of the external fixator was challenging because of the poor condition of the soft tissue, we used the induced membrane technique with massive bone grafting to fill the defect [18, 19]. During the second-stage operation, we placed antibiotic-impregnated cement around the internal fixation site to bridge the defect between the fragments. We waited 8–10 weeks for the membrane to completely form and then performed the third stage, which involved morcellized bone grafting into the membrane after removing the cement.
We used distraction osteogenesis for defects > 4–6 cm in size. We chose bone transport over a nail or plate to fill the gap in the bone when the defect was in diaphysis or the condition of the soft tissue in the defect site was good [20]. During the period between the second- and third-stage surgeries, the patients were educated on how to adjust the length of the external fixator bar by themselves to transport the bone by 1 mm/day. All the patients who underwent bone transport received bone grafting and augmentation plate fixation as the third-stage surgery.
Bone union during the follow-up period (> 1 year) was monitored depending on the final operation the patients underwent. Bone union and functional outcome were determined on the basis of the Association for the Study and Application of the Method of Ilizarov (ASAMI) criteria [20, 21]. (Table 2) The number of patients who had a planned definitive internal fixation, the number of patients who required additional surgeries, and the reason for those additional surgeries were recorded.
Table 2
Association for the Study and Application of the Method of Ilizarov (ASAMI) classification.
| Bony results | Functional results |
Excellent | Union, no infection, deformity < 7°, and limb length discrepancy < 2.5 cm | Active, no limp, minimum stiffness (loss < 15° knee extension/15° ankle dorsiflexion), reflex sympathetic dystrophy (RSD), and insignificant pain |
Good | Union + any two of the following: absence of infection, deformity < 7°, and limb length discrepancy of 2.5 cm | Active with one or two of the following: limp, stiffness, RSD, and significant pain |
Fair | Union + one of the following: absence of infection, deformity < 7°, and limb length discrepancy of 2.5 cm | Active with three or all of the following: limp, stiffness, RSD, and significant pain |
Poor | Nonunion/re-fracture/union + infection + deformity of 7° + limb length discrepancy of 2.5 cm | Inactive (unemployment or inability to return to daily activities due to injury) |