The internal combustion engine continues to play a vital role in the field of transportation because of its advantages such as an excellent reliability, wide applicability, and high work efficiency (Huang et al., 2017). Because of the imbalance of the supply and demand for petroleum resources and increasingly strict emission regulations, the development of biofuels as replacements of traditional fuels, such as gasoline and diesel, and solutions to mitigate pollution arising from traditional fuel emissions have become key areas of research worldwide. Prior investigations have relied on the following approaches to reduce emission-related pollution and to further improve the thermal efficiency of internal combustion engines. First, fuel-reforming methods (Tartakovsky and Sheintuch, 2018) can be used to crack hydrogen and free radicals by using waste heat in the form of exhaust gas. The hydrogen in these cracked products enhances the flame velocity, thus improving the fuel efficiency and reducing emissions. Second, the use of oxygen-containing fuels as additives can significantly reduce soot emissions when the oxygen content of the fuel mixture exceeds 30% (Liu et al., 2017). In addition, emissions of nitrogen oxides and greenhouse gases (GHGs), such as carbon dioxide, can be reduced by using fuels based on alcohols because of the large latent heat of vaporization associated with alcohols as well as the low carbon contents relative to gasoline and diesel (Tucki et al., 2019). Third, in addition to the above-mentioned two methods, a dual-fuel approach can also be employed. Both spark- and compression-ignition engines can use dual fuels to increase the thermal efficiency and reduce emissions (Cheng et al., 2008; Hagos et al., 2017; Huang et al., 2017; Bharathiraja et al., 2019). Fourth, novel in-cylinder combustion modes can be established, such as exhaust gas recirculation (EGR), optimized injection strategies, and improved in-cylinder turbulence or vortex intensities. Fifth, emissions can be reduced by using a combination of post-combustion treatments, including selective catalytic reduction (SCR), diesel particle filtering (DPF), diesel oxidation catalysts (DOC), gasoline particulate filtering (GPF), three-way catalysts (TWC), and lean NOx trapping (LNT; Frenklach, 2002; Reitz and Duraisamy, 2015; Kumar and Saravanan, 2016; Benajes et al., 2017; Yue and Reitz, 2019).
Among these measures, the use of oxygen-containing fuel additives has the following advantages: technological feasibility, low cost, and pronounced emissions reduction effects. Because of the advantages introduced by the regeneration of conventional fuels, considerable efforts have been made to save carbon and improve emission profiles; consequently, lower alcohols, that is, mainly methanol and ethanol, have recently received significant attention.
In China and globally, methanol and ethanol are widely commercially used as vehicle fuels. Methanol and ethanol are linearly structured lower alcohols that yield low carbon emissions. Tucki et al. (2019) studied the carbon dioxide emissions of biofuels by using the New European Driving Cycle (NEDC). Their results suggested that adding biofuels to gasoline can significantly reduce carbon dioxide emissions, but, at the same time, can lead to the increase in the consumption of biofuels. Ethanol is highly miscible with water, which causes an inevitable problem when ethanol is used as a vehicle fuel; under both dry and wet conditions, ethanol can cause the severe corrosion of metallic circuits and nonmetallic rubber materials (Jin et al., 2011). On the other hand, coal reserves account for a large proportion of the energy structure in China, whereas methanol can be obtained by employing multiple techniques (Awad et al., 2018). The four standard processes used to synthesize methanol are coal-to-methanol synthesis, coke oven gas reform, carbon dioxide-to-methanol synthesis (Samimi et al., 2018), and natural gas-to-methanol synthesis. The cost of synthesizing methanol from coal is lower than the costs of synthesizing methanol from natural gas and coke oven gas. The global methanol production capacity has increased since 2011 and the production capacity reached 84.317 million tons in 2018, which represents an annual increase of 1%. Methanol can be used to produce hydrocarbons (Chen et al., 2019), olefins, and gasoline. Yarulina et al. (2018) investigated the effects of the topology and acidity of zeolitic catalysts on the synthesis of olefins from methanol. Specifically, Yarulina et al. (2018) examined the promotional effects of silica and alumina–zeolite catalysts on the alkene cycle. Sharifi et al. (2019) analyzed the effects of the ratio of silica to alumina on the hydrodesulfurization process and the catalytic conversion efficiency of methanol. Huang et al. (2018) investigated the effects of acidic substances in methanol on the efficiency of the methanol-to-gasoline conversion. The low cost of coal-to-methanol synthesis and the widespread applications of methanol suggest that the development of coal-to-methanol synthesis is more appropriate regarding China’s energy consumption.
Researchers are currently drawn toward renewable resources and methanol extracted via black liquor co-gasification has become a popular choice (Carvalho et al. 2018).
As a simple alcohol-based fuel, methanol is a colorless, transparent, and volatile water-soluble liquid with a slight alcoholic taste. Table 1 lists the physicochemical properties of methanol.
Table 1
Comparison of physicochemical properties of methanol and gasoline
Property | Gasoline | Methanol |
Chemical formula | C4–C12 hydrocarbon compounds | CH3OH |
Relative molecular mass | 95–120 | 32 |
Carbon content (%) | 85–88 | 37.5 |
Oxygen content (%) | 0–0.1 | 50 |
Density (25 °C)/(kg/L) | 0.70–0.78 | 0.795–0.801 |
Boiling point (°C) | 30–200 | 64.8 |
Latent heat of vaporization (kJ/kg) | 310 | 1109 |
Saturated vapor pressure (bar) | 62.0–82.7 | 30.997 |
Theoretical air-fuel ratio | 14.73 | 6.36 |
Lower heating value (MJ/kg) | 43.5 | 19.7 |
The low heating value (LHV), high octane number, and low cetane number render methanol suitable for the application as fuel. Wang et al. (2019) experimentally investigated the cooling effect of methanol and determined that the reduction of the LHV of methanol blends leads to a poor break specific fuel consumption (BSFC), which is partially offset by the thermal efficiency. Yao et al. (2008) modified the fuel supply and combustion modes on a diesel engine to increase the power of the internal combustion engine, reduce emissions, and demonstrate the dual-fuel mode operation of methanol and diesel. Wang et al. (2015) developed an electronic control unit (ECU) based on the diesel/methanol compound combustion (DMCC) mode in which the dual-fuel operation of diesel and methanol was realized to examine the fuel economy of a diesel/methanol dual-fuel engine. Their results indicated that a diesel/methanol mixture can reduce the fuel consumption of an engine compared with pure diesel. This dual-fuel mode, however, requires the addition of a new fuel supply system. Methanol has a higher octane number than gasoline, which implies that methanol is more suitable for spark-ignition engines and does not require the change of the structural parameters of the internal combustion engine. Furthermore, the blended combustion of methanol and gasoline has been thoroughly investigated in previous studies. When methanol and gasoline are mixed with a volume fraction above 25% but below 75%, phase separation occurs. Therefore, the addition of a co-solvent is required when using a blended fuel of methanol and gasoline. Schifter et al. (2019) and Rosdia et al. (2019) independently conducted experimental studies on the effects of co-solvents on the physicochemical properties of methanol–gasoline blends as well as their power and fuel economy. The addition of isopropyl alcohol as a co-solvent reduced the Reid vapor pressure of the methanol–gasoline blends, whereas an increase in the 1,2-propylene glycol content as a co-solvent reduced the power of the methanol–gasoline engine. Nonetheless, the torque of the engine increased slightly; when the added amount was 8 mL/L, the power only slightly decreased without affecting the torque. Shirazi et al. (2019) studied the effect of the blending ratio of lower and higher alcohols on the physicochemical characteristics such as the saturated vapor pressure and kinematic viscosity. Their results showed that by using fuel blends of lower alcohols, such as methanol, and higher alcohols, such as n-butanol and pentanol, problems associated with the highly saturated vapor pressure and low kinematic viscosity of alcohol fuels can be simultaneously solved. Tian et al. (2018) conducted an experimental study of pool fires in a full-scale tunnel regarding the storage and transportation safety of methanol–gasoline blends.
However, there is a lack of studies of the effects of unregulated emissions when methanol–gasoline blends are used as fuel. Numerous studies have been performed to identify a suitable alternative fuel that decreases exhaust emissions and enhances the power output. Dabas et al. (2019) conducted experimental studies on the power, fuel economy, and emissions of internal combustion engines using methanol–gasoline and ethanol–gasoline blends. The results for internal combustion engines using methanol–gasoline blends indicated that the nitrogen oxide emissions increased, the carbon monoxide and hydrocarbon emissions decreased, and the BSFC increased. Gorbatenko et al. (2019) studied the impact of the addition of n-butanol on the ignition delay of premixed engines in a rapid compression machine. The n-butanol addition increased the ignition delay time at low temperatures, while the branched-chain reaction of hydrogen atom abstraction due to the hydroxyl group of the γ-site and hydroperoxyl group of the α-site of the n-butanol became more dominant at high temperatures. The resultant free radicals promoted ignition. Rosdia et al. (2019) conducted experiments on the power, fuel economy, and emissions of fuel oil blends, gasoline blends, and pure gasoline in a 1.8-L turbocharged four-cylinder gasoline engine. The results of this study demonstrated that fuel oil blends increase the mean effective pressure of the internal combustion engine and BSFC. Nguyen et al. (2019) performed an experimental study on fuel reforming coupled with EGR in a direct-injection gasoline engine. Although the indicated efficiency of the internal combustion engine improved by fuel reforming, the effective efficiency of the crankshaft output increased insignificantly. This is because the increase in the concentration of hydrogen in the reactants after the fuel reforming increased the heat loss. At the same time, as the EGR opening increased, the actual intake pressure decreased, which is equivalent to an increase in the friction loss. Feng et al. (2018) and Liu et al. (2019) independently studied the combustion process of n-butanol and methanol. Liu et al. (2019) analyzed the mechanism of soot formation for methanol–gasoline blends in a co-flow diffusion flame and observed that M80 produced nearly no soot, while methanol had a significant inhibitory effect on soot precursors. Feng et al. (2018) studied the engine power and fuel economy in the n-butanol–gasoline dual-fuel mode and showed that blending alcohol fuels could increase the maximum in-cylinder pressure, thereby improving the thermal efficiency. Gong et al. (2018) analyzed the effect of spark timing on formaldehyde and unburned methanol emissions by combining gas chromatography and liquid chromatography (GCLC) as well as gas chromatography and the light spectrum (GCLS) to collect formaldehyde emissions from a methanol–gasoline internal combustion engine using bag and absorbent sampling. The results of this study demonstrated that retarding the spark timing increased the formaldehyde emissions but decreased the emissions of unburned methanol. Hao et al. (2019) measured and analyzed the composition of PM2.5 emissions of light-duty diesel vehicles (LDDV), heavy-duty diesel vehicles (HDDV), natural gas vehicles (NGV), light-duty gasoline vehicles (LDGV), and methanol vehicles (MV). The mass fractions of elemental carbon, organic carbon, and water-soluble ions in the components of PM2.5 were the highest. Among the emission results of the five vehicle types, the total emissions of elemental and organic carbon from MV were the lowest. Bicer and Dincer (2018) conducted life cycle assessments on ten types of present-day vehicles including hydrogen, compressed natural gas, diesel, gasoline, liquefied petroleum gas, methanol, ammonia, hybrid electric, renewable mix, and electric vehicles. Figure 1 shows the life cycle assessments of the vehicles in terms of the human toxicity and ozone layer.
The results in Fig. 1 provide evidence that electric and plug-in hybrid electric vehicles yield a higher human toxicity than MV during the manufacturing and maintenance phases. The value of the human toxicity for electric vehicles reached 0.25 kg 1,4-DB eq km− 1, whereas the value for vehicles powered by methanol was less than 0.05 kg 1,4-DB eq km− 1. Hence, MV are less harmful to the environment than traditional gasoline and diesel vehicles. According to previous studies, methanol–gasoline blends with methanol volume fractions above 25% tend to phase-separate. Thus, the volume fractions of methanol used in this study were 15% and 100%. Experiments on the engine power, fuel economy, and unregulated emissions were performed in a naturally aspirated four-cylinder spark-ignition engine. In this study, we also measured the physicochemical properties of methanol based on the test conditions listed in Table 1. Leach et al. (2018) studied the effect of E85 on the particulate number (PN) concentration by varying the EGR, exhaust backpressure, and excess air ratio in a small highly boosted gasoline engine. The results showed that E85 has lower PN emissions across the operating range. However, the gasoline–ethanol–methanol (GEM) blended fuel exhibits entirely different particulate matter (PM) concentrations depending on the operating conditions. Furthermore, due to the lower heating value of methanol than gasoline, a higher compression ratio (CR) may be a solution. The CR directly affects the indicated efficiency of the engine. At a constant mechanical efficiency, increasing the indicated efficiency can improve the effective efficiency of an internal combustion engine. In this study, we analyze the effects of different CRs on the unregulated emissions of methanol by a small single-cylinder gasoline engine.