3.1 The morphology and properties of LNPs prepared from lignin-based fractions (MF)
During the entire process, the sequential hot water extraction was performed to tailor the subsequent controllable LNPs preparation. The variation of the shape and size of the LNPs derived from HWMF and SWMF after the sequential hot water extraction is shown in the TEM images in Fig. 2a. It was shown that the size of the LNPs varies with the extraction conditions. TEM images revealed that both LNPs products had spherical shapes no matter derived from HWMF or SWMF and the size of LNPs increased with increasing severity of the ASE hot water extraction stage. The smoothest surface LNPs was obtained with HWMF3/SWMF3, which was obtained from the final stage of sequential hot water extraction. This can be due to the influence of the surface energy and carbohydrate composition in the lignin-based fractions.
The size of LNPs derived from SWMF is smaller than that of HWMF can be observed clearly from TEM images as shown in Fig. 2a, which was also in line with DLS results in Fig. 2b. The SWMF gave an average particle size from 394.8 nm to 749.9 nm, while the HWMF exhibited a similar increasing trend in size but each LNPs size from HWMF were larger than these from SWMF. SWMF1 has the smallest size, while the surface of the nanoparticle is roughest. The presence of lignin-based fractions (lignin and lignin carbohydrate complex) in water reduced the surface tension at the air/water interface from 72 mN/m to around 69 mN/m for HWMF, 67 mN/m for SWMF, respectively (Fig. 2a). Both HWMF and SWMF exhibited reduced surface tension as a result of the sequential hot water extraction, suggesting that the severe ASE conditions increased the surface activity of the lignin-based fractions at the air/water interface[18].
The zeta potential and polydispersity index (PDI) are fundamental properties that determine the stability of colloidal systems of LNPs dispersed in water. The zeta potential of the LNPs ranged from − 21.5 to -29.2 mV (Fig. 2b) indicating relatively high stability in water. The lowest absolute zeta-potential value − 21.5 mV was found in SWMF1 which indicated relatively lower stability than other samples, consistent with what was observed in the TEM images that rough surfaces of LNPs relate to each other in SWMF1 (Fig. 2a). The PDI values of LNPs from both HWMF and SWMF are shown in Fig. 2b, and it provides information on the homogeneity of LNPs size distribution. The relatively high PDI values of SWMF1 (0.17) in SW and HWMF2 (0.32) in HW indicate the inhomogeneity of LNPs, which is in agreement with the TEM images (Fig. 2a).
3.2 Carbohydrate content and molar mass of lignin-based fraction (MF)
The carbohydrate composition of all MF samples was analyzed by acid methanolysis and GC is shown in Fig. 3a. In general, most abundant non-cellulosic polysaccharide (hemicellulose) in softwood is main galactoglucomanans (GGM)[40, 41]. Compared with HWMF1, the content of carbohydrates (mainly mannose, glucose, and galactose) is lower than HWMF2. The increased content of carbohydrate can be ascribed mainly to the extension of ASE extraction time. In the third stage of sequential hot water extraction, the temperature was raised from 160°C to 180°C, but only for 10 min. Thus, the carbohydrate content of HWMF3 is not higher than HWMF2. Another explanation is that with the extraction, most of the carbohydrates have been removed in the previous stage, and the lignin carbohydrate complex (LCC) linkage are easily cleaved at a higher temperature, so that the carbohydrate content of HWMF3 is lower than that of HWMF2. And a similar trend of carbohydrate content with the extraction processing was observed in SWMF samples.
The PDI values and zeta potential of the LNPs seem to correlate with the composition of the carbohydrates in the corresponding HWMF and SWMF (Fig. 2b and Fig. 3a). For HWMF, the carbohydrate content, and PDI and absolute zeta potential have the same pattern. That is, the high zeta potential and high PDI corresponding to the carbohydrate content. LNPs obtained from SWMF were smaller than the LNPs obtained from HWMF. At the same time, SWMF had a higher content of carbohydrates than HWMF (Fig. 3a) except SWMF2 had a lower content of carbohydrates than HWMF2. LNPs produced from the HWMF1 and HWMF3 fractions were larger in size than those produced from the SWMF1 and SWMF3 fractions, respectively, probably due to the higher lignin content observed in the HWMF1 and HWMF3 fractions. Nevertheless, LNPs from HWMF2 and SWMF2 fraction do not follow the above-mentioned phenomenon and the role of carbohydrates in nanoparticle formation need to be clarified in future[31].
The molar mass and molar mass dispersity (ÐM) of HWMF and SWMF samples investigated by SEC/MALS/RI are presented in Fig. 3b. The pattern of molar mass is consistent with the patterns of carbohydrate content (Fig. 3a and b). Previous studies reported that smaller LNPs were successfully prepared with higher molar mass lignin[30, 42]. However, those statement is not consistent with the results of this study. This may be because some branched molecules as LCC exist in MF[43, 44], which influence the formation of LNPs. The size of LNPs increased with decreasing the ÐM of the MF for both HW and SW. The SWMF1 with the highest ÐM gave the smallest LNPs, with diameters of 394.8 nm; the lower ÐM samples, such as SWMF2 and SWMF3, gave bigger LNPs, with diameters of 570.9 and 749.9 nm, respectively. This trend was also found for the samples from HW.
3.3 Thermal and FTIR analysis of lignin-based fraction (MF)
In order to investigate the chemical structure of the HWMF and SWMF samples, FTIR analysis was carried out. Several absorption peaks were assigned according to the literature data[45] as shown in Fig. 4d. The strong absorption at 3430cm− 1 corresponds to the OH group stretch which clarify that the hydroxyl groups were quite abundant in both HWMF and SWMF samples. It was also apparent that the C-H sketch in -CH2 and -CH3 groups (2939cm− 1 and 2841cm− 1, respectively) were presented in all samples[46]. The peaks around 1665 cm− 1 and 1735 cm− 1 in MF samples attributed to C = O stretching of conjugated and unconjugated carbonyl groups. The band at 1031 cm− 1 can be assigned to aromatic C-H in-plane deformations of the guaiacyl (G) unit[47]. FTIR spectra of HWMFs and SWMFs show similar peak patterns and relative intensity, suggesting that no significant changes in lignin structure have occurred during the sequential hot water extraction and that there is no substantial difference between HW and SW.
The thermogravimetric curves (TG) and their derivative thermogravimetric (DTG) curves of both HWMF and SWMF samples were further studied and presented in Fig. 4a and 4c, respectively. The first stage was from room temperature to 200°C which corresponded to the evaporation of absorbed water[48]. The second stage for all samples, the stage where most of weight loss occurs between 200°C and 400°C, mainly including the degradation of lignin interunit linkages and the evaporation of some monophenols and carbohydrate decomposition[49, 50]. The degradation of hemicellulose and cellulose attached to the lignin structure is responsible for the peak of the DTG curves around 300°C[51]. After 500°C, the weight remained at the final stage which is related to non-volatile solids associated with highly condensed aromatic structures and the char of lignin[50, 52]. It was found that the final MF residue is increased with extraction processing (HWMF1༜HWMF2༜HWMF3 and SWMF1༜SWMF2༜SWMF3). The final residue of HWMF was higher than the SWMF residue which is in agreement with the size of the nanoparticles obtained from them (Fig. 2). The above results suggested that the carbohydrate content will affect the formation of LNPs, but it is not the main factor to determine the size of LNPs which need additional investigations.
3.4 NMR results of lignin-based fraction (MF)
To further investigate the role of the MF components structure on LNPs formation, 2D HSQC and 31P NMR were applied to both HWMF and SWMF samples (Fig. 5 and Fig. 6b). The spectra of both HWMF and SWMF samples were identical to the publication[53, 54]. In the aromatic region of the HSQC spectra of all MF samples (Fig. 5 bottom), typical signals related to G units (G2, G5, G6) are identified. The condensed units G2’ can also be found from the spectra, but there is no obvious difference between different MF samples which consider a similar aromatic structure of the lignin-based fractions. In the side-chain region of the spectra (Fig. 5 top), cross-signals of inter-unit linkages, such as β-O-4 aryl ethers (A/A’), resinols (B), and phenyl coumarans (C) are present in the HSQC spectra. The presence of signals of methoxy groups suggests these lignin-based fractions are rich in G-type units.
From Huang et al. is known that the predominant linkages of LCC are phenyl glycoside (PhGlc), benzyl ether (BE), and γ-ester (Est) [55, 56]. Although there are no obvious BE and Est signals were observed in Fig. 5, PhGlc1 linkages were observed at δC/δH = 99/4.9 ppm in all the MF samples isolated from sequential hot water extracts[57]. The presence of lignin structure and LCC in the 2D HSQC spectra further indicated that lignin-based fractions or MF is a mixture of lignin and LCC, and their structures jointly affect the formation of LNPs. The lignin-based fractions include so-called “rigid”, hydrophobic lignin units and “flexible” hydrophilic carbohydrate units resulting in good biological compatibility and strength in value-added applications[58]. It was indicated that a good knowledge of the chemical composition during the hot water extraction is both essential to assess changes during the process and to provide a deeper understanding of the factors affecting the formation of LNPs.
During sequential hot water extraction processing, the cleavage of β-O-4 aryl ether was significant and yield of degraded lignin with increased content of phenolic hydroxyl groups due to the formation of more phenolic end group[59]. This is supported by 31P NMR data, where the total phenolic hydroxyl group increased ((Fig. 6b), and β-O-4 linkage decreased with the extraction processing (Fig. 6a). The degree of condensation (DC) of lignin was also calculated through the region between 125 − 103 ppm by quantitative 13C NMR[60]. The results showed that the condensation degrees of lignin units in HWMF1, HWMF2, and HWMF3 were 37%, 47%, and 50%, respectively (Fig. 6a and (Fig. S1). The β-O-4 linkages are cleaved during sequential hot water extraction, forming lignin fragments. The DC values of lignin units increased, indicating that the sequential hot water extraction led to both depolymerization and condensation reactions, forming more carbon-carbon bonds. In addition, it was found that the “char residues” at 600°C after TG analyses were 50% for HWMF3, 48% for HWMF2, and 45% for HWMF1 in the present study (Fig. 4a). This fact suggested that the content of condensed lignin structures existed in HWMF3, which was higher than in HWMF1 and HWMF2, as revealed by the higher DC value obtained from quantitative NMR data (Fig. 6a), which is consistent with previous results[61].
The lignin contains abundant hydroxyl groups, including hydroxyl of phenolic, aliphatic, and carboxylic groups, leading to lignin with different reactivities[62]. The hydroxyl group contents of both HWMF and SWMF samples, a probably critical factor for the formation of LNPs, were determined by 31P NMR (Fig. 6b). The increased phenolic hydroxyl contents have a positive effect on LNPs size, from 394.8 nm to 749.9 nm for SWMF samples and from 616.3 nm to 892.8 nm for HWMF samples, respectively. These results are consistent with the contents of phenolic hydroxyl groups of the corresponding HWMF and SWMF samples. Yan et al. reported similar phenomena that LNPs with low phenolic hydroxyl content showed relatively smaller particle sizes. This is probably because low phenolic hydroxyl contents mean stronger π − π interactions resulting in a smaller size of LNPs[63]. However, the effect of phenolic hydroxyl content on the size of LNPs is only applicable to the comparison between the same raw materials, and other factors need to be considered in the variation of the size of LNPs between different lignin sources. For example, compared to HWMF, SWMF has higher phenolic hydroxyl content but smaller particle[64].
In addition to phenolic hydroxyl groups, aliphatic hydroxyl groups in lignin also play an important role in the size of LNPs due to ability of these groups form intermolecular hydrogen bonds that hold lignin subunits together to form LNPs[30, 65]. As shown in Fig. 6b, the aliphatic hydroxyl groups of LNPs derived from SWMF are higher than HWMF. Interestingly, it was reported that aliphatic hydroxyl groups form stronger hydrogen bonds than phenolic hydroxyl groups in FTIR observations of lignin model compounds [66]. Based on solubility studies in organic solvents, the lignin samples with the highest aliphatic hydroxyl groups content had the lowest solubility [67]. This agrees with the LNPs size of the SWMF being smaller than the HWMF.