3.1 Characterization of PUAs and CAPPs
Morphology of PUAs aerogels is shown in Fig. 3. The cross-section of PUA1, PUA2, PUA3 and PUA4 samples shows that the aerogels present spherical interconnection, and is connected by openings pores. The cross-section of PUA5 shows the smooth surface which has less and smaller spherical interconnection, and the aerogel does not exist. The molar ratios of TEG, TTEG and PEG-300 in A1 to A5 of the PUAs synthetic formula are 8:4:0, 8:3:1, 8:2:2, 8:1:3 and 8:0:4, and the molecular weight of TTEG is 194, and the molecular weight of PEG-300 is 300. Because the NCO:OH ratio of the PUAs series samples remains unchanged at 1:1, the distance between the cross-linking points gradually increases from PUA1 to PUA4, and the cross-linking density gradually decreases. For PUA1 with high cross-linking density, the process of solvent evaporation and contraction is relatively weak, and the apparent performance is that the aerogel tends to be in the state of minimum interfacial tension, forming a loose structure with large diameter spherical connections. With the decrease of cross-linking density, the solvent is easier to evaporate from the matrix, and the apparent performance is that the aerogel presents smaller spherical interconnection. For PUA5, the cross-linking density is the lowest among the PUAs, so that it shows the smooth surface and does not have aerogel state after the solvent evaporation (Fig. 3e). Therefore, the preparation of PUAs aerogels needs to maintain a certain proportion of TTEG in order to obtain a certain cross-linking density. The size of the spherical interconnections in the aerogel gradually decreases as PUA1 > PUA2 > PUA3 > PUA4. The pore sizes of PUAs in the FESEM image in Fig. 3 were statistically analyzed by using image software (Nano Measurer 1.2.5). The average pore sizes of PUA1, PUA2, PUA3 and PUA4 were 9.10, 6.65, 5.54 and 3.20µm (Fig. S1), respectively. Morphology of the CAPPs elastomer was shown in Fig. 3a1-d1, which was obtained after the PEDOT:PSS solution was infiltrated into the PUAs and dried in a vacuum at 120°C. The pores of the PUAs were significantly reduced to form a kind of elastomers called CAPPs. The results showed that the pore sizes of CAPP1, CAPP2, CAPP3 and CAPP4 were 8.20µm, 5.84µm, 2.36µm and 0.68µm (Fig. S1), respectively, which were reduced by 10%, 12%, 57% and 79%, respectively. According to Table. S1, the mass content of PEDOT:PSS in the CAPPs was between 1.37% and 1.53%, so it could not have a great effect on the pore size. Therefore, the significant reduction in pores was mainly caused by the collapse of pores, where the smaller the cross-linking density of PUAs, the greater the reduction in pores of CAPPs. In the EDS mapping, it was observed that C, N, O and S were uniformly distributed and the mass distribution was 65.9%, 17.7%, 15.6% and 0.8%, respectively, demonstrating the uniform distribution of PEDOT:PSS in the CAPPs (Fig. 3f).
The characteristic functional groups of PEDOT:PSS, PUA4 and CAPP4 were characterized by FTIR spectra. As shown in Fig. 4a, the infrared spectral absorption peak of PEDOT:PSS at 1140 cm− 1 is related to the asymmetric and symmetric vibration of S-O in the sulfonate group (SO3H and − SO3−) of the PSS chain. The peak at 1085 cm− 1 corresponds to the S-C phenyl bond in the sulfonate. The vibration of the C-S bond of the thiophene ring appears at 945 cm− 1. It is shown that the absorption peaks of PUA4 at 3365 cm− 1, 2930 and 2580 cm− 1, 1697 cm− 1 and 1125 cm− 1 are attributed to the N-H bond, CH2 group, the carbonyl stretching and ether bond of polyurethane, respectively. The spectrum of CAPP4 has almost all the absorption peaks of PUA4 and PEDOT:PSS, and it is found that the positions of the N-H bond and the carbonyl of polyurethane in the spectrum are shifted (from 3365 to 3360 cm− 1,from 1691 cm− 1 to 1697 cm− 1, respectively) due to the hydrogen bond interaction between the amine functional group of CAPP4 and PEDOT:PSS[34], which makes PEDOT:PSS uniformly adsorbed on the CAPP4 elastomer. XPS spectra of CAPP4 in Fig. 4b show the characteristic peaks of C1s, N1s, O1s and S2p. In Fig. 4c, S2p spectra show the presence of sulfur in PSS (peaks at 167.4 and 168.6 eV) and the presence of heterocyclic thiophene in PEDOT (peaks at 163.3 and 164.5 eV)[35]. The results show that PEDOT:PSS is successfully adsorbed on CPPA4 due to the hydrogen bonding.
3.2 Mechanical properties of CAPPs
The stress-strain curves of PUAs are shown in Fig. 5a. The stress of PUAs shows a linear increase with the increase of strain, wherein the tensile strength gradually increases from 10− 4 to 3.5×10− 4 GPa (σPUA1 < σPUA2 < σPUA3 < σPUA4) with the increase of PUAs crosslinking density, and the elongation at break is in the range of 140\(\sim\)160%. In corresponding Fig. 5c, the elastic modulus gradually increases from 8×10−5 to 1.9×10−4 GPa (EPUA1<EPUA2<EPUA3<EPUA4) with the increase of PUAs crosslinking density. As shown in Fig. 5b, after the addition of PEDOT:PSS, the elongation at break of CAPPs is significantly reduced in the range of 90\(\sim\)110%, and the tensile strength gradually increases from 0.5 to 8.6 MPa (σCAPP1 < σCAPP2 < σCAPP3 < σCAPP4). Figure 5c shows that the elastic modulus gradually increases from 2.4 to 22.5MPa (ECAPP1<ECAPP2<ECAPP3<ECAPP4). The elastic modulus of both PUAs and CAPPs show an increasing trend, and the elastic modulus of CAPP4 are much larger than those of PUA4, about 118 times larger. The elongation at break of CAPP4 is smaller than that of PUA4, about 1.4 times (Fig. 5d). The high elongation at break of PUAs is mainly due to the pore structure, which can absorb a large amount of energy when stressed, thus making PUAs have a high elongation at break. In contrast, the elongation of CAPPs is relatively small. By comparing Fig. 5a, b, c and d, it is found that after adding PEDOTPSS, the elastic modulus of CAPPs increase significantly with the collapse of PUAs pores, while the strain decreases correspondingly. The tensile strength increases with the degree of PUAs pore collapse. CAPP4 has the most serious pore collapse and the maximum tensile strength. Compared the tensile strength of PUA1, PUA2, PUA3, PUA4 with CAPP1, CAPP2, CAPP3 and CAPP4 respectively, they are increased by 3.9, 8.6, 9.3 and 26 times. CAPP4, for example, is shown in Fig. 5e. The four photos demonstrate that CAPP4 with an original length of 40mm can withstand a tensile length of 80mm, a bending 90° and a torsion deformation of 3 turns. This indicates that CAPP4 has good flexibility and tensile stability. The two ends of CAPP4 with a length of 60×2.5×1.5mm are connected with LED and fixed with copper tape. When CAPP4 is integrated into the circuit as a wire, the LED immediately emits light at 2V, 2mA.When CAPP4 is stretched, bent and twisted, the brightness of the LED does not change significantly (Fig. 5f and Video S1). In summary, CAPP4 has good dimensional stability and conductive stability under complex dynamic strain.
3.3 Electrical properties of CAPPs
The electrical properties of CAPP4 are shown in Fig. 6. With the increase of PUAs pore collapse, the resistance of CAPPs decreases from 1365Ω to 40Ω, a significant reduction of 97%, as shown in Fig. 6a. The conductivity of CAPPs is calculated by the following formula[36]:
$$\sigma =\frac{100L}{RA}$$
where L(cm) represents the CAPPs length, R(Ω) is the CAPPs resistance, A(cm− 2) represents the CAPPs cross-section area, and σ(S/m) is the CAPPs electrical conductivity[36]. As shown in Fig. 6b, the conductivity of CAPP1 is only 12S/m, and there is no significant improvement in conductivity due to insufficient pore collapse. For CAPP2, CAPP3 and CAPP4, their conductivities are 1348, 1537 and 1590S/m, respectively, and CAPP4 has a maximum conductivity. This is achieved with an extremely low PEDOT:PSS load (1.53 wt%). The conductivity and PEDOT:PSS content of elastomers in the published literature were compared with those of CAPP4 (Fig. 6c)[31, 37–41]. In previous studies, most of PEDOT:PSS and polymers are blended or surface-deposited to prepare conductive elastomers, among which Seyedin et al.[31] prepared polyurethane (PU)/PEDOT:PSS elastic fiber composites by wet spinning technology after mixing 13% PEDOT:PSS with PU evenly, with a conductivity of 900S/m. In this study, polyurethane elastomers prepared by aerogel pore collapse method have higher conductivity and lower PEDOT:PSS content than previously reported. Compared with the published literature where the conductivity of PEDOT:PSS content is 30 wt% and the conductivity is 30S/m[39], the conductivity of CAPP4 is 98% higher and the PEDOT:PSS content is 96% lower.
Taking CAPP4 as an example, the mechanism of high conductivity is drawn as shown in Fig. 6d. PEDOT:PSS solution enters the interior of PUA4 along spherical surfaces under the capillary force. During the solvent evaporation, PEDOT:PSS adsorbed on the surface as discussed in the FTIR figure (Fig. 4a), then the pores formed between the spherical PUA4 are not enough to maintain their original shape, and the collapse of the pores after contraction leads to the rapid decrease of the tunnel distance among the spherical surfaces, forming a more closely contacted PEDOT:PSS conductive circuit, which improves the conductivity of CAPP4. Figure 6e shows the resistance change of CAPP4 during cyclic stretching/releasing. The two ends of 60×2.5×1.5mm CAPP4 were connected with conductive silver paste, and the two ends were fixed on the tension machine with PVA insulating tape for cyclic stretching/releasing. The relative resistance change (ΔR/R0) shows good response to cyclic stretching/releasing under 10% strain. After 5000 cycles of stretching/releasing, ΔR/R0 is still between 0.6%-1.7%, indicating that CAPP4 can maintain its conductive stability under certain deformation for a long cyclic period.
3.4 ECG signal monitoring of CAPP4
The monitoring of ECG signals is shown in Fig. 7. Figure 7a shows a part of the chest of a human body connected to an electrochemical workstation for monitoring the human ECG. The ECG sensor is composed of conductive hydrogel, CAPP4, gasket and electrode buckle. As part of the electrode composition, CAPP4 is assembled between the conductive hydrogel and the gasket to test the heart vibration state. The three electrodes made are connected to the right upper, left upper and left lower parts of the human chest and abdomen to transmit the ECG signals to the ECG monitor for monitoring (Fig. 7a). Figure 7b and c provide an ECG image showing the ECG signals at different stages. These signals are recorded by the sensor connected to the human chest. By measuring the ECG of adults in different states (Video S2 and S3), Fig. 7b and c are the ECG images tested while sitting quietly and after running for 5 min, with 74 and 99 heartbeats respectively. The electrode assembled with CAPP4 can accurately reflect the ECG signals monitored in the sitting and moving states of the human body. P waves, QRS wave groups and T waves can be clearly identified, and the heartbeat waveforms can be clearly and continuously output. Therefore, CAPP4 can be used as an ECG electrode to reflect the heartbeat of the human body continuously and accurately. In summary, CAPP4 can be used as an electrode for human health monitoring in wearable devices.