Design of smart, compact, and low-cost gas sensors is in growing demand in modern society, as they play a crucial role in environmental monitoring1, industrial safety2, food safety3, disease diagnosis 4, and medical applications5. In particular, detecting carbon monoxide (CO) and carbon dioxide (CO2) are of pivotal importance as serious pollutant greenhouse gases that threaten human and animal health. CO and CO2 have colorless and odorless gases that can’t be perceived by human senses. CO introduces significant harmful effects on human health as compared to CO2. For instance, it reduces the blood’s ability to carry oxygen6, and causes a headache, dizziness, weakness, and respiration rate depravity7. Moreover, CO is responsible for the formation of tropospheric ozone8,9. CO is generated as a byproduct of the incomplete combustion of fusil fuel and organic material in industrial processes, transportation, and residential applications.
Other kinds of gases are useful for medical applications, such as nitrous oxide (N2O). N2O is used as an anesthetic in dental surgery and ambulances. However, the overdose of N2O causes dissociative anesthesia and a lack of oxygen levels in the body5. In addition, N2O has an adverse impact on climate change and ozone layer degradation10.
Various techniques are employed for gas sensing applications, such as semiconductor, electrochemical, and on-chip optical gas sensors. Other techniques, such as the quantum cascade laser spectrometer is utilized for CO detection in the stratosphere and troposphere, showing high sensitivity down to 1– 2 ppbV with a time resolution of 1 s11. This method is compatible with onboard aircraft and balloons. The charge transfer effect12 and the electrical resistance changes of metal oxide-based sensors13 are also employed for CO detection. Despite the advantages of high sensitivity and cost-effectiveness, these methods suffer from low chemical specificity, poor scalability, and limited longevity.
On-chip optical gas sensors are alternative approaches to tackling the aforementioned limitations. The idea behind on-chip optical sensors is based on enhancing light-matter interaction through the creation of confined hotspots of evanescent fields of nano/ micro-structures14,15. There are two main platforms for optical sensors, namely the refractive index (RI) sensor and the absorption sensor. The absorption sensors take advantage of their high sensitivity and selectivity. However, their rack size and high cost deployed them for on-site applications. On the contrary, RI sensors have the advantages of high sensitivity, portability, and low cost, but at the expense of selectivity. However, Swillam et al16 have demonstrated the possibility of detecting the dispersion of both the real and imaginary parts of the targeted substance using the RI sensors. The dispersion of the complex refractive index is a unique feature of each substance. The complex refractive index can be extracted from the shift of the resonance wavelength and the energy losses due to absorption across the spectral range. For this purpose, a single micro‑ ring resonator (MRR) has been proposed, providing multiple resonances over the operating wavelength range and enabling the determination of the dispersion of the complex refractive index. This highlights the importance of selecting the working wavelength to coincide with the absorption fingerprints of the sensing material for selective application.
Near and MID-IR spectral regions are of pivotal importance for sensing applications, as most molecules have unique fingerprints within these ranges17. The telecommunication wavelength range in near IR is the best choice for photonic integrated circuit (PIC) applications. Silicon (Si) photonics offer exceptional performance, such as high-speed data transmission, miniaturization, high sensitivity, and scalability18. Moreover, the advancement in fabrication technologies for nano/microstructures and the complementary metal oxide semiconductor (CMOS) process position Si as the best candidate for sensing applications19.
To date, the realization of optical gas sensors is mainly based on plasmonic platforms. For example, functionalized plasmonic Au-CuO nanocomposite film has been employed for carbon monoxide sensing demonstrating sensitivity to a concentration down to 50ppm20. Au-YSZ (yttrium stabilized with zirconium) has been used for detecting CO in the visible range (𝜆=600nm) at high temperature \(\sim400 C^\circ\)21. Integrated chemical microsensor and SPR has been employed to detect different concentrations of CO by measuring the corresponding small phase differences of SnO222. Superficial plasmonic resonance based on Kretschmann configuration has been proposed for CO concentration measurement by intensity interrogation8.
Despite the undisputed advantages of highly sensitive small designs of plasmonic sensors, the severe inherent dissipation losses engendered by using the noble metals act as major obstacles. This is apart from CMOS incompatibility and the material cost23. Owing to these limitations, the optical gas sensors are still in the early stages and need further investigations to overcome the aforementioned challenges.
Thanks to the optical metasurfaces, the dissipation losses of the plasmonic devices have been greatly enhanced demonstrating exquisite sensitivity and quality factor accompanied with the low cost and the ease of fabrication24,25. Dielectric metasurfaces (DM) are further breakthrough that served as an optimum solution to the efficiency and cost problems26–28. Metasurfaces are structures consisting of subwavelength 2D nanoantennas that can be adequately designed introducing phase discontinuity across the surface29. For the dielectric metasurfaces, the underline physics is associated with the first and second Mie scattering resonances of the subwavelength resonators. The dielectric resonators demonstrate a strong response to both the electric and magnetic fields allowing full phase coverage from 0 to 2π23.
For sensing applications, some spectral features should be considered; the sharpness of the resonance wavelength that is expressed by the quality factor and the spectral shift “sensitivity” introduced by the change of the refractive index of the surrounding medium. Fano resonance is one of the most intriguing phenomena that is widely exploited for sensing applications30-31. Fano spectral line is characterized by the presence of a dip and peak of the transmission or reflection spectrum showing a high-quality factor32,33. Fano resonance results from the coupling of two oscillators with different damping rates. At resonance, the undamped oscillator shows an abrupt π phase shift, while the strongly damped oscillator shows a slow phase change introducing a broad spectral line. Fano spectral resonance has been realized in various configurations such as photonic crystals34,25, microcavities35, dielectric cylinders36, dielectric spheres37, and metasurfaces31. The periodic configurations such as the photonic crystals and metasurfaces demonstrate narrower spectral lines compared to the single resonators. This phenomenon positioned metasurface, as an easy fabrication material, at the forefront of the sensing applications32.
Numerous structure designs have been investigated for gas sensing applications based on the Fano resonance perspective. For example, a side-coupled upright rectangular cavity with a metal-dielectric-metal (MDM) waveguide has been investigated for CH4 and H2 sensing applications. The structure demonstrates a plasmonic Fano resonance with sensitivity up to 846 nm/RIU and a Q-factor of 1.738. Further study, plasmonic microcavities have been proposed utilizing the doped silicon as a new approach to induce a plasmonic effect with mitigated plasmonic losses. The structure shows sensitivity up to 6000 nm/RIU and FOM of 385 providing limited insertion losses 35. The same approach is used for aluminum-doped zinc oxide (AZO) metasurfaces that are used for H2 gas sensing showing a redshift ~ 13 nm within 10 min for H2 concentration 4%39.
On the other hand, structures based on all-dielectric high index material such as the periodic “Lucky knot” shaped nanostructure40, split bar resonator41, and periodic unit cells of coupled rectangular bar and ring resonators42, coupled nano-bar with nanodisk43, coupled nano-ellipse with nano-bar44, are employed for sensing applications for different materials. All-dielectric structures show enhanced quality factors reaching up to 980 in some cases41, however with less sensitivity than their plasmonic counterparts.
In this work, we present a tunable double Fano resonant metasurface based on all-dielectric silicon operating around the telecommunication wavelength (𝜆=1.55𝜇m) for selective gas sensing applications in PIC. The proposed design comprises periodic cells of coupled silicon nanodisk and silicon nano-bar resonators. The Fano resonances can be precisely tuned across the range from (𝜆=1.52𝜇m) to (𝜆=1.7𝜇m) by adjusting the different geometrical parameters including the radius, the gap distance between resonators, and the nano-bar width. Furthermore, the sensor is optimized for double selective detection of carbon monoxide (CO) and nitrous oxide (N2O). Our work is categorized into five sections; initially, we define the structure geometry and the simuation setup. Secondly, we study the double Fano resonance mechanism showing the near-field coupling effect between the bright mode of the nano-bar resonator and the dark mode of the nanodisk/nano-bar resonator. The generated Fano resonances are derived from the destructive and constructive interference between the bright mode of the nano-bar and the dark mode of either the nanodisk or the nano-bar. At first Fano resonance (FR1), the generated mode is primarily influenced by the excitation of the dark mode of the nanodisk resonator, while at the second Fano resonance (FR2), the generated mode is influenced by the excitation of the dark mode of nano-bar resonator. Thirdly, we study the different geometrical parameters effect on the double Fano resonance. This section is classified into three sub-sections; first, we show that the double Fano resonance effect is realized for the radius geometrical parameters between (r = 200nm) to (r = 210nm). The nanodisk radius geometry greatly influences the FR1 causing a significant red shift up to orders of tens of nanometers, while causing a minor red shift, a few nanometers, to FR2. Then, we investigate the effect of the gab distance between the resonators demonstrating the exhibition of opposite spectral shifts upon increasing the gap distance showing a blue shift for FR1 and a red shift for FR2, resulting in increasing the spectral difference between the two resonances reaching up to ~ 66nm. It is worth noting that increasing the spectral difference between FR1 and FR2 is of special importance for sensing applications to avoid the spectral interference with the sensing signals. Next, we demonstrate the effect of the width (w) of the nano-bar that, in contrast to increasing the radius of the nanodisk, greatly influences the (FR2) showing a significant red shift upon increasing the width (w), while slightly influences the (FR1). The quality factor (Q-factor) of each tuning parameter is calculated achieving a significant Q-factor of 15,712. Finally, the sensor is optimized with the geometrical parameters of (r = 205nm, G = 180nm, w = 333nm) for selective detection of both carbon monoxide (CO), which possesses an absorption fingerprint approximately at 1.56 𝜇m, and nitrous oxide (N2O), that possesses an absorption fingerprint approximately at 1.67 𝜇m. The sensor achieves an outstanding sensitivity of 1,736 nm/RIU for CO detection accompanied by exceptional FOM of 11,570 and exhibits significant losses of 7% following exposure to CO gas. In addition, the sensor exhibits a detection for N2O with a sensitivity of 194 nm/RIU accompanied by an FOM of 510 and an absorption loss of 3% following exposure to N2O. The outstanding FOM and the distinct absorption losses are the crucial parameters for selectivity in refractometric sensors. Our design fabrication method has been demonstrated in ref45. Fabrication is started with the deposition of a 220 nm thick silicon layer on a quartz substrate using low-pressure chemical vapor deposition (LPCVD). Then, the structure is defined using the electron beam lithography (EBL) followed by the reactive ion etching. The structure is further integrated into a gas unit cell.
Owing to the challenge of the required long optical path length for light-gas interaction, several approaches are proposed for achieving miniaturized gas cells with long optical path lengths. Among them, is the impressive approach of using a linear-variable optical filter (LVOF) as a gas cell46. The (LVOF) is composed of two face-to-face Bragg mirrors; a flat mirror and a tapered mirror. The (LVOF) acts as an array of Fabry-Pero cavities allowing multiple reflections and hence, increases the optical path length. Accordingly, we find a strong potential for integration of our design with the (LVOF) allowing a miniaturized device with on-chip scale level.
Our reported design demonstrates superior performance for gas sensing applications compared to the previous studies presented in Table 1.
Table 1
Comparison between our sensor and the previously reported sensors
Structure | Working wavelength | sensitivity | Sensing material | Q-factor | FOM |
Coupled plasmonic Si microcavities35 | 3.6 𝜇m 4.46 𝜇m | 2,300 nm/RIU 3,860nm/RIU | (CH2O) (N2O) | 385 | 60 145 |
Coupled ring/nano-bar42 | 1.35 𝜇m | 289 nm/RIU | n = 1.4 to n = 1.44 | 483 | 103 |
metal-dielectric-metal (MDM) waveguide38 | 0.948 𝜇m | 846 nm/RIU | CH4 and H2 | 28 | 73 |
Periodic “Lucky knot”40 | 7.3 𝜇m | 986 nm/RIU | Glucose at different temperature | 520 | 33 |
Split bar resonator41 | 1.6 𝜇m to 2𝜇m | 525 nm/RIU | n = 1.3 to n = 1.7 | 800 | 260 |
The reported design | 1.566 𝜇m | 1,735 nm/RIU 194 nm/RIU | CO N2O | 15,640 4,293 | 11,570 510 |