8.3 The debitage or flaking process
a) Initial supports for the debitage
Corresponding to the raw material acquisition phase, 187 flint blocks have been documented inside the excavated area. Most of them are nodules without intense evidence of knapping, although some pieces indicate an important testing activity. According to the spatial relation of these blocks with the worked lithic pieces and the macroscopic characterization of the flint and the cortical surfaces, it is considered that these types of supports represent the raw material exploited during the period of occupation of Cantera Vieja. The catchment activity indicates that the in-ground flint blocks were removed from the matrix in order to be tested, with a similar strategy documented at the Charco Hondo site (Bárez et al., 2016).
The large number of flint nodules exhibit heterogeneous dimensions and morphologies (Figure 11C), from small nodules of about 15–20 cm length to large blocks that reach 1 m in length. With sinuous surfaces of variable quality, this profusion of raw material makes Cantera Vieja an ideal place for the procurement of supports and their initial transformation. In the studied area, only a few examples of large flake cores have been recovered. In spite of their low abundance, their presence their presence is important to an understanding the character of the chaîne opératoire.
b) Cores and flaking systems
Of the total number of pieces documented at Cantera Vieja, flaking cores represent only 1.46% of the sample and occupy small dimensional categories (maximum length <15 cm; maximum width <8 cm), except for some giant cores.
The technological analysis shows the dominance of tested cores with between one and three negatives of detaches, and a lesser predominance of some discoid cores with unipolar and centripetal flaking modalities. At Cantera Vieja, the production of medium to small flakes seems to have been a residual activity (see figure 13), since the proportion of products related to this action is limited. However, its presence also indicates that some particular process, probably associated with local activities, such as butchering or precision tool use, took place at the site as a complement to the principal objective of the lithic knapping process.
a) Supports for the shaping process
As previously mentioned, in the Cantera Vieja assemblage the debitage, or flaking, sequences for large flake production are not as prominently represented as the later stages of the bifacial series. In some other regional Acheulian sites, as is the case at Charco Hondo 2 (Bárez et al., 2011, 2016; Baena Preysler et al., 2018), the representation of final bifaces is minimal, with a high proportion of large flakes and initial bifacial preforms. At Charco Hondo 2, this representation is also accompanied by giant and large flint cores.
At Cantera Vieja, by contrast, large flakes and large cores are limited in relation to the bifacial pieces. The existence of local flint nodule blocks and some examples of large flakes and cores i indicate that these initial procurement stages in the bifacial production took place in areas close to but not immediately at the site, with short-distance transportation of the initial flake supports (Figure 14A).
b) Large flakes for shaping
The flaking products from Cantera Vieja display a discrete presence of large flakes destined for later bifacial configuration (Table 3). In particular, the bifacial configuration is represented by a total of 4067 flaking products (omitting the fragments), of which 71.92% are simple shaping flakes, 26.61% are semi-cortical flakes, 0.88% are cortical products and 0.59% laminar flakes.
The shaping flakes correspond to all stages of the bifacial production, from the creation of edges to the final formatting. The shaping flakes of stages 2 and 3 (creating edges and initial thinning) are the most represented at Cantera Vieja, accounting for 77.68% of the products, followed by flakes of stage 3 (21.17%) and, far behind, the final formatting flakes of stage 5, which represent only 1.15% of the products. The latter possibly reflects the fact that flakes from stage 5 are the smallest products, and these were collected in the 50 × 50 cm areas with reference to each level (Table 4).
Table 3. Flaking products from Cantera Vieja.
Category
|
Stage
|
|
2
(n=1484)
(%)
|
3
(n=1161)
(%)
|
4
(n=721)
(%)
|
5
(n=39)
(%)
|
Total
(n=3405)
(%)
|
Cortical flakes
|
0.76
|
0.12
|
0.00
|
0.00
|
0.88
|
Laminar flakes
|
0.15
|
0.29
|
0.15
|
0.00
|
0.59
|
Semi-cortical flakes
|
22.58
|
3.91
|
0.12
|
0.00
|
26.61
|
Simple flakes
|
20.09
|
29.78
|
20.91
|
1.15
|
71.92
|
Total
|
43.58
|
34.10
|
21.17
|
1.15
|
100.00
|
In the general bags of small material recovered by square and stratigraphic unit, we recovered mainly flakes, fragments and residues generated during the reshaping stages in bifacial production, with a total of 26,663 pieces from all the levels, out of which 16,738 belonged to level 1, 9679 to levels 2A and 2B, and 246 to level R.
Table 4. Small material recovered by square and stratigraphic unit at Cantera Vieja.
|
Flakes and fragments
<3 cm (thick)
|
Flakes and fragments
<3 cm (thin)
|
Flakes and fragments
<2 cm
|
Level 1
|
1685
|
2244
|
12,659
|
Level 2
|
1066
|
1792
|
6971
|
Level R
|
32
|
59
|
155
|
Total
|
2783
|
4095
|
19,785
|
c) Preforms and final configuration products
The Cantera Vieja assemblage is characterized by the abundance of bifacial pieces (67 in total) and preforms (129 in total), as well as fractured finished elements of this reduction sequence, such as biface tips or bases (5 pieces). The collection of bifacial elements indicates great morphological variability and includes different types, some of which are the result of recycling processes (see below). Some examples (Figures 14C, D, E, F) consist of partial bifacial and trihedral pieces, while others merit only an ambiguous typological ascription (Torres Navas, 2022) that could be the result of low-skill knapping contribution to the collective production. Some examples show clear technical and technological errors and limitations, while others correspond to high-skill knapping ability (see figures S9, S10, S11, S12 in supplementary information). One example (Figure 14B) is a bifacial preform that, from the outset, shows its infeasibility for bifacial shaping due to the incorrect selection of a cracked support.
As regards the shaping flakes and fragments, 33.33% belong to bifacial stage 5 (finished pieces). On the other hand, we document a total of 129 preforms, which equates to 64.18% of the total bifacial elements. Of these, 23 preforms correspond to stage 1 (initial phases in which the first type of extractions are tested and a mise-en-forme is carried out on the starting support). From stage 2 (the creation of edges), we draw 49 pieces, and for stages 3 and 4 (the thinning of the biface), we document 41 and 16 pieces, respectively. This stage is also characterized by the intensive use of organic/soft hammerstone percussion (Key and Dunmore, 2018; García-Medrano et al., 2023), suggested as a common technique employed in the late Acheulian (Figure 15).
As mentioned above, the final objective of activities at Cantera Vieja was the production of bifaces. The elements in the final stages of bifacial production numbered 67 almost complete bifaces and 5 biface fragments (see table 5). The differences in their morphologies have allowed us to undertake a three-dimensional morphometrical study of these bifaces to enable comparison with those from other assemblages.
Table 5. Stages in the bifacial production at Cantera Vieja.
Category
|
Stage
|
|
1
(n=23)
(%)
|
2
(n=49)
(%)
|
3
(n=41)
(%)
|
4
(n=16)
(%)
|
5
(n=72)
(%)
|
Total
(n=201)
(%)
|
Biface
|
0.00
|
0.00
|
0.00
|
0.00
|
33.33
|
33.33
|
Bifacial preforms
|
11.44
|
24.38
|
20.40
|
7.96
|
0.00
|
64.18
|
Handaxe distal fragments
|
0.00
|
0.00
|
0.00
|
0.00
|
2.49
|
2.49
|
Total
|
11.44%
|
24.38%
|
20.40%
|
7.96%
|
35.82%
|
100.00%
|
It is evident that the finished bifaces that were found fragmented were produced by high technological skill levels (Figure 16 and S10). This fact clearly suggests that the final successful pieces were taken away and placed elsewhere. This spatial segmentation of production has previously been suggested for the nearby site of Los Ahijones (Bárez et al., 2016), where the main objective of production was the selection of appropriate bifacial preforms.
8.4 Hammerstones
Nineteen hammerstones have been found in the assemblage (0.30% of the total material), mostly registered in flint and some in quartzite, all as the result of recycling items from other categories. This procurement strategy has been recorded at some other sites in the interfluvial quarries of Madrid (Baena Preysler et al., 2014; Lamas et al., 2016). Quartzite pebbles are absent in this non-fluvial sedimentary context. Their nearest occurrence is located along the Jarama River, around 5 km from the site. The local absence of appropriate supports to be used as a hammerstone could explain the existence of these targeted strategies in which pebbles were transported to the site for later use as hammerstones. The intensity of their use, attested by the fragmentation of the quartzite hammerstones and the presence of extensive activity areas across their surfaces, indicates the preferential use of quartzite as a raw material for this purpose. In other cases, exhausted flint cores and fragments were recycled for use as hammerstones. However, the preference for quartzite hammerstones is clearly attested by the lower abundance and lower intensity of use of the flint hammerstones.
8.5 Recycled lithic elements and associated categories
The technological reading of particular pieces, together with the morphological analysis of contour and shape, indicates the existence of recycling/ramification processes that also affect the ultimate count of bifacial preforms and final discarded bifaces. Apart from the hammerstones described above, two main categories have been documented: the use of bifacial shaping flakes to create retouched tools and the reshaping of major biface fragments as new bifacial tools (Figure 17).
In many cases, these biface fragments were recycled by adjusting the resulting morphology from an accidental shaping process. Many pieces (Figure S10 see Supplementary information) indicate that the process of configuration continued in the first recycled or ramified process (Figure 18), even though the initial desired morphology changed after knapping accidents, which resulted in smaller bifacial morphology.
Another recycled category consists of the creation of notches in the base of bifaces. This strategy was repeated in some pieces (Figure 19) by using the longer fragmented biface pieces in a second recycling of the ramification stage. Diacritic analysis indicates that these notches were the last step in the reuse/reshaping of the piece and could be part of a new tool production aim.
There are also examples in the assemblage of two other recycling processes: initial bifacial shaping flakes used as supports for small bifaces (Figure 20), and retouched tools.
The existence of these processes could be part of a preconceived strategy, such as the ramification proposed for particular expressions of the Mousterian (Bourguignon et al., 2004, 2006), in relation to specific functional process, or the concurrence of certain secondary sourcing and reuse carried out by non-expert knappers, which generated more random knapping behaviour.
In some cases, the general configuration process seems to have reached the finished stage, and it is possible that some bifaces were taken away from the site, in a complex, fragmented form of production (Turq et al., 2013). However, apart from this proposal, the shaping process seems to signify learning and training activities in some of the other pieces. This is confirmed by the evident existence of different skill levels in the abundant bifacial composition and the abandonment of preforms at the site with no clear traces of use. These features indicate a polyvalent logic in the use of the site.
8.6 Refits
No intensive refit study (reassembling the fragments into their former wholes) has been carried out on the assemblage since finalizing the fieldwork campaign. However, during the excavation of Cantera Vieja, some significant trace-bearing pieces were located that lead us to consider the lithic group ideal for this type of study in the future.
One of the refits produced during fieldwork is a high-skill biface and its distal tip (Figure 21). The refitted pieces were located in the same excavation square (D1) less than 1 m from each other, indicating low sedimentary mobility of the documented materials.
This close spatial connection suggests the presence of intensive shaping activities, particularly during the final stages of bifacial shaping. It is important to analyse, through traceology and experimental replication, whether these types of fractures were produced during the knapping activities, or are the result of post-depositional processes, or responses to consumption phases.