Monoterpenoids are a class of structurally varied natural compounds with a strong presence in industrial applications (1). Limonene, a cyclized monoterpene, is assumed as GRAS (generally recognized as safe) by the US Food and Drug Administration (2). Limonene and its derivatives, such as carveol, menthol, and α-terpineol, have broad applications in food and beverage, pharmaceuticals, cosmetics, biomaterials, and biofuels due to their pleasant fragrance and physicochemical properties (3–5). Limonene has typically been extracted from plant biomass, where availability could be affected by variations in climate and agricultural land (6). As limonene’s structure has a chiral centre, it is found in nature as two enantiomers, (D)-limonene and (L)-limonene. (D)-limonene is usually obtained through cold pressing citrus peels and pulps (7) while (L)-limonene is found in essential oils of other plant species (8). With advancements in metabolic engineering and synthetic biology, microbes can be utilised as an alternative approach to sustainably produce high-value natural products, including limonene. However, the carbon yields for limonene biosynthesis are relatively low for economically feasible bioprocesses (9). The low productivity in limonene biosynthesis is due to various challenges such as: the inefficiency of enzymes for biosynthesis pathways, minimal metabolic fluxes directed towards limonene, intrusion of the native metabolism of microbes with complicated heterologous biosynthesis pathways, the absence of appropriate conditions for the heterologous expression of optimized enzymes and the cytotoxicity of limonene affecting microbial chassis (10).
The biosynthesis of limonene in Escherichia coli can arise from two major terpenoid biosynthetic pathways: the native deoxyxylulose 5-phosphate (DXP) pathway and the heterologous mevalonate-dependent (MEV) pathway (Fig. 1). Both the DXP and MEV pathways produce two isomeric isoprene metabolites, namely isopentenyl diphosphate (IPP) and dimethylallyl diphosphate (DMAPP), which are precursors for terpenoid production (11). As such, previous attempts to obtain high terpenoid yields, required a good balance of the availability of co-factors, energy demands, and carbon flux in the DXP and/or MEV pathways in E. coli (12–14). Furthermore, as the DXP and MEV pathways obtain their carbon from central carbon metabolism, these pathways compete with many other biochemical reactions to produce required precursors towards limonene production (15).
The major biochemical reactions in E. coli leading towards eventual limonene production are illustrated in Fig. 1, which include competing pathways for carbon flux such as the tricarboxylic acid (TCA) cycle, mixed fermentation pathways, and pentose phosphate pathway. By understanding such a metabolic network topology, in conjunction with intracellular metabolomics data, attempts could be made to improve limonene synthesis in bacterial bio-factories. Furthermore, as illustrated in Fig. 1, there are various co-factors involved in the biochemical reactions in the metabolic network, which could also be sources of potential bottlenecks when the co-factors become limiting. Previous work has shown that limonene biosynthesis using the DXP pathway was limited by the low concentrations of terpenoid precursors produced, particularly geranyl pyrophosphate (GPP) (16). The overproduction of isopentenyl diphosphate (IPP) and dimethylallyl diphosphate (DMAPP) could be easily executed through the alteration of prenyl transferase and terpene synthase. However, the production of monoterpenes using microbes has been restricted as many monoterpenes are toxic and volatile (17), and the heterologous expression of GPP synthase and monoterpene synthases have been poor (16, 18). In one study, a dedicated GPP synthase was unable to produce farnesyl diphosphate (FPP) that was instrumental in enhancing the yield of limonene (19). These strategies to improve limonene yield have focused mainly on the downstream enzymes or metabolites of the metabolic network.
Previous literature focused more on downstream metabolites of the MEV pathway to improve limonene yield (16, 18, 19). There exists a gap in knowledge regarding the impact of upstream metabolites in improving limonene yield by understanding the network topology. In this study, we hypothesized the need to unblock carbon flux channelling towards MEV pathway by optimising upstream metabolic fluxes to enhance limonene yield in E. coli cell cultures. A wild-type E. coli strain (K-12 MG1655) was engineered to overproduce L-limonene by heterologous expression of the MEV pathway and a limonene synthase through plasmid pJBEI-6409 (19), resulting in an EcoCTs3 strain, based on which knockout strains were created. Following a rationale experimental design approach, we traced the metabolic topology of the key E. coli pathways involved from glycolysis, TCA cycle, pentose phosphate down to the MEV and DXP pathways, by measuring time-series concentrations of important intracellular and extracellular metabolites. A fast filtration and rapid quenching in liquid nitrogen sampling methodology was utilised coupled to C-18 liquid chromatography time of flight mass spectrometry (LC-TOF-MS) (20, 21), whereby the column chemistry allowed both the hydrophilic intracellular metabolites upstream in central metabolism and the more hydrophobic secondary pathway intracellular metabolites to be analyzed simultaneously in negative mode. By studying the intracellular metabolomics data obtained from the EcoCTs3 strain and the metabolic network topology, attempts were made to improve the limonene yield through a systematic hypothesis driven approach. First, the carbon source was changed from glucose to fructose to improve intracellular metabolite concentrations in upstream fluxes. Second, to enhance carbon flux flow towards the MEV pathway to improve limonene production, two mutant strains were created, with the gene knockouts of adhe and ldh, which are genes involved in the mixed fermentation pathways. The mutant strains increased limonene yield by 8 to 9 folds through the elimination of pathways competing for the carbon flux.