Overall vaccine wastage rates exceeded accepted vaccine wastage rates in Kalungu and Mukono districts from March–August, 2022. Significant variations in vaccine wastage rates were observed across the different types of health facilities and further, among health facilities located within urban and rural areas. Remarkably, vaccine wastage rate for BCG was the highest, followed by Measles Rubella compared to DPT–HepB–Hib, IPV, OPV and PCV. Vaccine wastage rates were attributed to high multi–dose vaccine vials complemented by compliance with Multi Dose Vial Policy (MDVP) where opened multi–dose vials for BCG and MR vaccines should be discarded at the end of the immunization session, or within six hours of opening (10). Other contributing factors were low turn up during vaccination outreaches; errors and non–completion of vaccine monitoring tools; failure in maintaining cold chain and lack of training in vaccine management among health workers.
Acceptable vaccine wastage rates are: 50% for BCG; 15% for DPT–HepB–Hib and IPV; 5% for PCV; 25% for Measles vaccine; and 10% for OPV (8, 9). In this evaluation, overall vaccine wastage rates were higher than acceptable vaccine wastage rates, contrary to findings from Cameroon where wastage estimates during 2016 and 2017 were at an acceptable level (8). Vaccine wastage rates for DPT–HepB–Hib, MR, IPV, OPV and PCV were higher compared to those recommended by Ministry of Health and Family Welfare (MoHFW) in India (20). It’s quite difficult to compare estimated vaccine wastage rates with general projected wastage rates and mathematical modelling to ascertain the discrepancies in Uganda. Country specific vaccine wastage rates have not been provided since data regarding vaccine wastage rates has been sporadic and unreliable. Such evidence gaps make it difficult to reliably forecast and redistribute antigens since there are no realistic estimates of vaccine wastage rates to guide procurement and supply of vaccine.
High vaccine wastage rates for BCG and MR compared to other vaccines have been reported; demonstrating coherence to existing literature from Cameroon, Gambia and Bangladesh (8, 21, 22). This could be accounted by high vaccine dose vial coupled with the application of Multi Dose Vial Policy. Multi–dose vaccine vials exhibit higher vaccine wastage rates compared to single or lower dose vaccine vials unless they are used in mass vaccination activities (23, 24). Transition from 5– to 10–doses vials for rotavirus vaccine increased vaccine wastage rates in India (20). Very slight differences between estimated and permissible vaccine wastage rates for BCG and MR were attributed to smaller 10 and 5–dose vials. However, there were large differences between IPV and OPV vaccine wastage rates and acceptable levels due to high 25–dose vaccine vial presentation (25). Evidence based findings indicate that high number of doses in a vaccine vial increase the chances for vaccine wastage at the expense of compliance with the MDVP, unless the vaccine meets the criteria for use for up to 28 days after opening. Daily vaccination was recommended to reduce missed opportunities for vaccination. However, this practice contributes to increased vaccine wastage since a 10 or 20 dose vial should be opened even if there is one child; discarding the remaining doses for BCG and MR vaccines without preservatives.
Health workers proposed several strategies to balance the efficient provision of vaccines to targeted children with the need to minimize vaccine wastage, particularly for multi-dose vaccines. Advocating for regular review of vial opening guidelines would allow health workers to assess real-time demand during the immunization session. There is need to consider guidelines that permit opening vials based on the number of children present, ensuring a more efficient use of vaccines. Improve planning for vaccination outreaches by employing predictive modelling and data analytics to estimate the number of attendees accurately. This can help health workers anticipate demand, optimize resource allocation, and minimize the risk of vaccine wastage at the end of the session. Explore the feasibility of setting up mobile vaccination clinics or pop-up sites in areas with lower turnouts. This decentralized approach, organized in collaboration with communities, can bring immunization services closer to local populations, potentially increasing the number of children reached and minimizing wastage associated with centralized sessions.
Public health authorities should advocate for the manufacture of vaccines in single-dose presentations where feasible. While this might not be applicable to all vaccines, it can be a viable solution for certain immunizations, eliminating the challenge associated with multi-dose vials. Establish a mechanism for regular review of immunization guidelines to ensure they align with current realities and technological advancements. This includes revisiting policies on vial openings, storage, and disposal to adapt to the evolving needs of the immunization program. These strategies should be prioritized to ensure successful roll out of upcoming multi dose vaccines, ensuring the benefits of vaccination reach as many individuals as possible while minimizing wastage. Our finding of higher vaccine wastage in a rural district compared to the urban districts is consistent with earlier findings. Peer reviewed studies and reports have reported variations across vaccine wastage rates among health facilities located within the urban and rural areas (26–29). Vaccine wastage rates are higher in rural areas compared to urban areas. These discrepancies could be explained by population density, coverage and frequencies of providing vaccination. Sparse populations and higher number of vaccination outreaches to complement static vaccination days have been highlighted among contributing factors to vaccine wastage in rural areas (8, 17, 20). Furthermore, differences in vaccine wastage rates have also been observed across the different types of health facilities. What is quite challenging was that some health facilities share targeted coverage areas and conduct vaccination outreaches in the same places; hence increasing incidences for wastages since expected eligible children might have been vaccinated by health workers from another health facility. In this regard, health workers should update micro plans to cater for recent changes in target populations and avoid overestimation of expected number of eligible children. Health workers should also engage in collaborative efforts with their counterparts in neighboring facilities to streamline vaccine service delivery and ensure comprehensive coverage within overlapping areas during the microplanning process.
The observed significant differences in average vaccine wastage rates among different types of health facilities, particularly higher rates in level II health centres across all vaccines, suggest potential disparities in vaccine management practices and resource utilization. Several factors may contribute to the higher wastage rates in level II health centres. These facilities often cater to smaller populations and may face challenges in maintaining optimal stock levels due to fluctuating demand. Additionally, limited storage capacity and inadequate infrastructure for cold chain management in level II health centres may contribute to vaccine spoilage and wastage. Furthermore, differences in vaccine delivery practices, such as handling procedures, storage conditions, and staff training, may influence wastage rates across health facility types. Level II health centres, with potentially fewer resources and staff compared to higher-level facilities, may face greater challenges in adhering to best practices for vaccine management, leading to increased wastage.
Routine stock monitoring of Vaccine vial monitors (VVMs) plays an important role in identifying challenges with the cold chain system and devising solutions (30, 31). Cold chain failures may expose vaccines to high temperatures if storekeepers and/or health workers do not know what to do in such cases. In developing countries like Uganda where electricity is unstable in rural area, it is common that vaccines will go to waste because of exposure to unfavourable temperature. In Cameroon, 65 health facilities lacked an alternative source of power which was significantly associated with abnormal temperature exposure (32). Vaccine wastages attributed to high temperature exposure should be prevented through installing alternatives sources of power. A better understanding of the vaccine rates due to supply chain and cold chain failures is imperative for generating rationalisation of the UNEPI and GAVI investments in cold chain maintenance and procurement.
Some of the immunization focal persons highlighted poor reconstitution practices by new and inexperienced health workers among the reasons for vaccine wastage. Health workers’ knowledge and practices of reconstitution contributes to vaccine wastage. Reconstitution practices can also lead to vaccine wastage most especially in cases where health workers are unaware of such wastages. A study assessing knowledge, attitudes and practices of vaccinators in Nigeria showed that 43% were knowledgeable about the discarding doses 6 hours after reconstitution (31). If the whole content of diluent is not used to reconstitute powder vaccine, fewer doses will be available in the vaccine vial for vaccination. Moreover, vaccines reconstituted with the wrong volume of diluent are likely to cause adverse events following vaccination. Information gaps as result of these practices continue to hide many costs associated with wastages yet can be prevented in the Ugandan health system.
Cost implications of vaccine wastage are multifaceted and can have significant impacts on healthcare systems, budgets, and overall public health efforts (33). Vaccine wastage result in substantial financial losses to healthcare providers, governments, and other stakeholders involved in vaccine distribution, particularly when dealing with expensive or limited-supply vaccines. Wastage doses not only represent the cost of the vaccine itself but also the resources invested in storage, transportation, and administration. In Cameroon, vaccine wastage exceeding the national targets amounted to 1,196.15 USD, which could cover the vaccination cost for 122 fully immunized children; with varying percentages attributed to BCG at 1.1%, OPV at 1.4%, DPT-HB-Hib at 72.7%, measles at 5.3%, and yellow fever at 19.5% (34). Moreover, wasted vaccines could have been utilized to protect vulnerable populations, thereby compromising public health efforts to control infectious diseases and other vaccine preventable diseases. Therefore, minimizing vaccine wastage is crucial for optimizing the effectiveness, equity, and sustainability of vaccination efforts. Health workers should be trained on how to complete vaccine monitoring tools for better data generation, quality, and utilization to support routine calculation of vaccine wastage rates. Monthly or routine collection of data on vaccine wastage rates enables health authorities to assess the efficiency of current practices, benchmark against standards, and make evidence-based decisions to improve resource allocation and policy development. Routine monitoring allows for the identification of trends over time, facilitating the evaluation of interventions and the tracking of progress in reducing wastage. Transparency and accountability are also promoted through reporting of wastage data, fostering trust within the healthcare system. Through systematically collecting and analyzing wastage rates, authorities can identify areas for improvement and implement targeted strategies to minimize wastage, ensuring that vaccines are utilized effectively to maximize public health impact.
Notably, it’s evident to focus on the collection and utilization of accurate data in resupply and forecasting processes is essential for effectively addressing vaccine wastage. By emphasizing the significance of seizing every opportunity to minimize losses, even if there are anticipated costs, this approach can lead to more efficient vaccine distribution and utilization, ultimately contributing to improved public health outcomes in the country. Determining vaccine needs for the immunization program requires multiplying together four key values: the target population, the number of doses in the schedule, the immunization coverage target, and the wastage factor (9). The wastage factor is derived by expressing the number of wasted doses as a percentage. This indicates that even if vaccine wastage rates exceed acceptable ranges, they are crucial and relevant for estimating vaccine needs accurately. By incorporating actual or historical wastage rates, tailored to local practices, into vaccine demand forecasting models, health authorities can ensure precise determination of the required quantity of vaccines to adequately serve the target population.
Study limitations
Vaccine monitoring tools were not completed especially receipt of extra vaccines during the month from the District Vaccine Stores or other health facilities. In such instances, the number of doses vaccinated exceeded the number of available doses throughout the month at the health facility. Of note, selected health facilities were not required to have all the data available as an inclusion criterion. Overall, approximately 5% of the data pool across all facilities was excluded during data analysis due to various reasons such as missing data, extra doses and inconsistencies in reporting in the Vaccine and Material Injection Control Book (VIMCB) and tally sheets. Exclusion of this data during affected months could have led to overestimation or underestimation of vaccine wastage rates for vaccines during the affected months and overall assessment period. Furthermore, this assessment was conducted in twenty–two health facilities in two districts in the entire country due to limited funding; hence affecting generalisability of study findings to all health facilities in Uganda.