In today's competitive business environment, companies must design and develop a set of products that can produce, distribute, and stay in the market. To optimize the product portfolio with the highest efficiency and the lowest risk, a model based on design and risk indicators is essential. In the industrial landscape, the use of flexible and agile systems in products and manufacturing processes is necessary to achieve manufacturing variety and a model for measurement. Modular product family development methods require a lot of information and data, which are not always compatible. Compatible data modeling can enable simple changes to all affected tools, identify redundant information, and implement networking between different data (Hanna et al. 2018). Single product markets are difficult to overcome, and many industries are evolving towards mass customization, i.e., customized manufacturing and highly diverse products or services. Mass customization benefits both customers and manufacturers by developing a product portfolio that serves customers better, improving resource utilization for manufacturers, and increasing market share by expanding the product range (Liu and Hsiao 2006). Design for variety (DFV) is a method to decrease the effect of variety on the life cycle costs of a product (Martin and Ishii 2002). A product platform is a set of parts and interfaces of the system and manufacturing process among a set of shared parts. A product family can process a set of variable features or components in a product platform, and also be used in platform design as an efficient tool to fulfill a wide range of products, based on mass order (Zha and Sriram 2006). The development of a production platform architecture brings a significant competitive advantage to a company by reducing design effort and time of supply to market for future product generations. Design for variety (DFV) is a method to decrease the effect of variety on the life cycle costs of a product. The development and expansion of a platform architecture from a robust product bring an important competitive advantage to a company by reducing the amount of design effort and reducing the time of supply to market for future product generations. In the case of weather radar products, designing and developing a family of products with a variety of features and capabilities is essential to meet the diverse needs of customers. The design for variety technique (DFV) is a series of structured methodologies to help the design team reduce the effect of product variation on product life cycle costs. The use of DFV in weather radar product design can provide a competitive advantage by reducing design effort and time of supply to market for future product generations. This study develops a methodology that helps designers address the challenges of responding quickly to dynamic changes in customer needs and increasing complexity resulting from product design changes in a family structure. The aim of the current research is to design to create variety in a weather radar that has the ability to respond to the needs of the industry and customers. This method combines one of DEMATEL's multi-criteria decision-making methods and goal programming (GP) methods and seeks to optimize the product family structure by balancing customer needs and budget constraints. Then, the operational details are explained using a case study.
Introduction of radar types
Radar systems are essential for various applications, including weather monitoring, defense, and navigation. A weather radar, specifically, is a crucial tool for meteorologists and climatologists to track and predict weather patterns. It consists of several components, each with a unique role in the system's functionality.
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Transmitter: This component generates an electromagnetic (EM) signal, such as a short sine wave pulse, which is modulated to provide the desired waveform for detection. The waveform should create a stable signal with adjustable bandwidth, high efficiency, and reliability.
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Antenna: The radar antenna is a distinct and vital part of any radar system, responsible for creating a parabolic shape to guide signals in the direction of the target. It intercepts part of the energy transmitted by the target and reradiates it back to the radar receiver.
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Receiver: The receiver collects the reradiated energy from the antenna, records it using a data recorder, and processes it to determine the presence of the target using the processor's display and location radar.
These components work together to detect and analyze weather patterns, providing valuable data for weather forecasting and storm tracking. Understanding the roles and interactions of these components is essential for designing and optimizing weather radar systems.
In this research, the focus is on developing a model for the variety of a weather radar using the DEMATEL and GP approach. By identifying and prioritizing various external and internal indicators and drivers effective in the design of a weather radar, a more precise and operational design for variety can be achieved, ultimately benefiting both customers and manufacturers in today's competitive markets.
A review of the latest research conducted on the subject
The latest research on the subject of product variety and its management in the context of customer satisfaction and competition has yielded significant insights. Liu and Hsiao (2006) introduced a decision-making method using the Analytic Network Process (ANP) and Goal Programming (GP) methods, which allows for the hierarchical and interdependent nature of the product design process to be considered. This approach aims to reduce design costs and increase efficiency by reusing product designs and expanding product portfolios.
Galizia et al. (2019) proposed an innovative decision support system for the design and selection of product operating systems that better management of trade-off between operating system types and the number of assembly/disassembly tasks creates a product platform and can manage product variety by trying to reconfigure and customize the operating systems.
Saaty (1999) developed the Analytical Network Process (ANP) technique, which is an improvement over the Analytic Hierarchy Process (AHP) method. Both techniques prioritize elements based on pairwise comparisons, but the ANP model has no specific and predictable structure, unlike the AHP model. The DEMATEL method, first designed by Fontela and Gabus (1976), is used to determine the effect of criteria against constraints and normalize the unweighted super matrix ANP. This method establishes relationships and interdependence among the criteria (Tamura and Akazawa 2005).
ElMaraghy et al. (2013) proposed a foundation for managing product variety and its complexity throughout the product life cycle, focusing on design and manufacturing to meet customer needs within budget and time constraints. Kipp and Krausein (2008) conducted research to efficiently support design engineers in developing and improving products with a high number of variables. Hanna et al. (2018) emphasized the importance of visualization-oriented methods and tools for achieving a variety-oriented product structure.
Baylis et al. (2018) proposed a decision support system for the design and selection of product operating systems that better manage the trade-off between operating system types and the number of assembly/disassembly tasks, creating a product platform and managing product variety by reconfiguring and customizing operating systems. Hsiao et al. (2013) divided the modular architecture into two stages, using the Interpretive Structural Modeling (ISM) method to modulate and cluster parts and relationships between parts numerically, and then using cluster analysis and ANP to calculate performance and determine the optimal weighting.
Kuchenhof et al. (2020) proposed an approach for creating a product structure-based system that increases generational variety based on the proposed variety-oriented design. The system dynamism shows the subsequent variety of product components by introducing new product features. The growing network is analyzed using the Cytoscape graph.
In summary, the latest research on product variety and its management highlights the importance of decision-making methods, visualization-oriented tools, and modular architecture in managing product variety and complexity. These studies provide a foundation for developing more efficient and effective product design and manufacturing processes that meet customer needs and expectations.
Research objectives
Main objective
The main objective of this research is to develop a model for the variety of a weather radar using the DEMATEL and GP approach. This model aims to optimize the product family structure by balancing customer needs and budget constraints. The research will achieve this by identifying and prioritizing various external and internal indicators and drivers effective in the design of a weather radar, ultimately benefiting both customers and manufacturers in today's competitive markets. The sub-objectives of the research are:
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Determining variety indicators in the weather radar design.
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Determining how customer and environmental requirements affect the weather radar design.
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Determining the weight and specifying the component affecting and being affected in the weather radar design.
By achieving these sub-objectives, the research will contribute to a more precise and operational design for variety in a weather radar, helping designers address the challenges of responding quickly to dynamic changes in customer needs and increasing complexity resulting from product design changes in a family structure.
Sub-objectives of the research
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Identify key indicators of variety in weather radar design to enhance product differentiation and customer appeal.
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Analyze the impact of changing communication dynamics among weather radar components on design flexibility and performance.
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Determine the weightage of product components and their reciprocal influence within the weather radar design to optimize functionality and cost-effectiveness.
By addressing these sub-objectives, the research aims to provide a comprehensive and detailed understanding of how to develop a model for weather radar variety using the DEMATEL and GP approach. These objectives will contribute to a more precise and operationally efficient design process, enabling designers to adapt quickly to evolving customer needs and navigate the complexities of product design changes within a family structure.
Research questions
In this research, the following main question is raised and the result of the research is the answer to it. In line with the main question, sub-questions are also raised, and answering these questions in the research will determine the answer to the main question.
Main question
How can a model be developed for enhancing the variety of a weather radar using the DEMATEL and GP approach?
Sub-questions
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What specific indicators contribute to variety in product design, particularly in the context of weather radar systems?
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How do changing communication dynamics among weather radar components impact design flexibility and overall system performance?
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In what ways can the weighting of product components be determined to optimize the design of a weather radar, considering both its influences and dependencies within the system?
By addressing these research questions, the study aims to provide valuable insights into developing a structured and efficient model for enhancing the variety of weather radar systems, ultimately benefiting both industry stakeholders and end-users