Morphological and physiological–biochemical characteristics of bacterial strain PW
After activated-state bacterial solution grew in the broth medium for 8 days, the bacterial strain was rod-shaped without spores, and the average size was 0.6 µm×1.5 µm (Fig. 1a). After growing on the broth plate for 20 h, PW became round, white, and humid with micro-bulges and transparent edges (Fig. 1b). Gram-negative result was manifested through the starch and urease tests, and positive results appeared in the casein, catalase, indole, and nitrate reduction tests.
The 16S rRNA gene sequence of PW was a nucleotide sequence with the full length of 1375bp, and it was submitted onto GenBank to acquire accession number GU097456. On the basis of the 16S rRNA gene sequence of PW, the minimum-evolution method was used to construct the phylogeny tree diagram (Fig. 2). Meanwhile, another phylogeny tree diagram was established through the neighbor-joining method, and the results were consistent in essence. The results showed that the bacterial strain PW belonged to Pectobacterium sp. and had a high similarity to 16S rRNA gene sequence of Pectobacterium wasabiae (NR 026047). By combining the physiological and biochemical characteristics, PW was identified as Pectobacterium wasabiae, which was preserved in China General Microbiological Culture Collection Center (CGMCC), with the preservation number of CGMCC No. 14601.
Among the already reported degumming bacterial strains, germs account for a large proportion, and most belong to Bacillus and Pectobacterium, including Bacillus pumilus, Bacillus subtilis, Bacillus licheniformis, Bacillus tequilensis (Yang et al., 2018; Basu et al.), Bacillus aryabhattai, Bacillus thuringiensis, Lysinibacillus fusiformis, Acidovorax temperans (Cheng et al., 2020; Chiliveri et al., 2016; Zheng et al., 2001), and P. carotovorum, Pectobacterium chrysanthemi (Shu et al., 2020; Duan et al., 2016; Duan et al., 2018). The bacterial strain reported in this study also belongs to Pectobacterium sp. In the microbial screening of bast fiber crop degumming, Bacillus sp. and Pectobacterium sp. show outstanding performance and are thus worthy of attention.
Bio-degumming fermentation parameters
After the treatment of kenaf bast under different fermentation conditions, the test results of raw material weight loss ratio are shown in Table, and the analysis of variance (ANOVA) and multiple comparisons results are listed in Tables 3 and 4. According to the ANOVA results, the bath ratio and time significantly influenced kenaf weight loss ratio, which was insignificantly affected by the inoculum size or temperature. From the table of multiple comparisons, the influencing degrees of inoculum size, temperature, bath ratio, and time on kenaf weight loss ratio were sorted in a descending order as time, bath ratio, temperature and inoculum size. Their minimum influencing degrees on kenaf weight loss ratio were the optimal levels. Thus, the combinational optimal levels were obtained as follows: time of 12 h, bath ratio of 1:10, temperature of 33 ℃, and inoculum size of 2%.
In contrast to the traditional water retting degumming and rain & dew degumming, one of important features of bio-degumming is short degumming time. The traditional water retting degumming of ramie and kenaf and rain & dew degumming of hemp and flax generally take 7–30 days, and they are greatly affected by the external environmental and climatic conditions (Liu and sun, 2018; Zhan, 2005). However, the bio-degumming can complete the degumming process within 1 day, and the bacterial strain can finish the degumming of kenaf bast within 12 h.
Table 2 Loss rate of kenaf bast with different fermentation conditions
Sample name
|
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
Weight loss ratio
of raw jute (%)
|
15.6
|
19.2
|
20.1
|
17.8
|
20.6
|
15.2
|
16.9
|
17.5
|
17.9
|
20.4
|
14.8
|
14.8
|
19.6
|
16.5
|
18.4
|
15.9
|
Table 3 Variance analysis of bio-degumming fermentation parameters
inoculum size
|
F
|
P
|
0.540
|
0.687
|
temperature
|
6.193
|
0.084
|
bath ratio
|
9.402
|
0.049
|
time
|
9.757
|
0.047
|
Table 4 Multiple comparison of the parameters for kenaf bio-degumming
|
inoculum size
|
temperature
|
bath ratio
|
time
|
M1
|
17.435
|
18.9675
|
15.5175
|
17.835
|
M2
|
17.7175
|
17.8175
|
17.935
|
15.6675
|
M3
|
17
|
16.935
|
17.435
|
19.2675
|
M4
|
17.7675
|
16.2
|
19.0325
|
17.15
|
N
|
0.7175
|
2.7675
|
3.515
|
3.6
|
Note: M represents the index level, M1–M4 denote the 1st–4th levels, and N is the statistical magnitude, which manifests the influence of this factor on the raw material weight loss ratio.
Enzymatic activity in fermentation broth (unit: U/mL)
Pectinase, mannase, and xylanase could be detected in the whole degumming process; the pectinase activity during the process was increased from 12.52 IU/mL at 0 h to 130.25 IU/mL at 15 h, mannase activity was from 14.82 IU/mL to 157.58 IU/mL, and xylanase activity was from 11.74 IU/mL to 115.24 IU/mL; the growth rates were high within 0–9 h and slowed down after 12 h, but they still kept growing (Table 5).
Table 5 Activity of enzymes secreted by strain PW during degumming (unit: U/mL)
|
Fermentation time (h)
|
0
|
3
|
6
|
9
|
12
|
15
|
Pectinase
|
12.52
|
23.21
|
57.54
|
101.47
|
121.22
|
130.25
|
Mannase
|
14.82
|
35.66
|
74.25
|
118.24
|
145.56
|
157.58
|
Xylanase
|
11.74
|
25.56
|
45.58
|
86.52
|
106.75
|
115.24
|
Bast fiber crop, which is composed of complicated components, generally contains 4%–8% of pectin, 12%–18% of hemicellulose, and 2%–5% of lignin. During the microbial degumming process, the degumming bacterial strain realizes the growth and proliferation through the nutrient substances in the degumming solution and secretes extracellular enzyme systems such as pectinase. It also decomposes macromolecular pectin substances into micromolecular substances, absorb them in vivo, and transforms them into soluble micromolecular substances or gases, which are then repelled out. Pectinase, mannase, xylanase, and ligninase are key degumming enzymes (Zheng and Liu, 2004; Liu and Sun, 2018; Wang, 2009). Similar to PW, all superior degumming strains can secrete high level of pectinase, mannase, and xylanase, especially pectinase (Shu et al., 2020; Basu et al., 2009; Cheng et al., 2020).
Monosaccharide contents in fermentation broth
In the supernatant of kenaf bio-degumming fermentation broth, the detected hydrolysates included mannose, rhamnose, galacturonic acid, glucose, galactose, and xylose, while glucuronic acid was not detected. The liquid chromatogram is shown in Figure 3, and the concentrations of monosaccharide components in the fermentation broth are presented in Table 6. As the fermentation time progressed, the content of galacturonic acid showed a sustainable and slow growth, while the contents of other monosaccharides were first increased and then reduced. Among them, the contents of mannose, xylose, rhamnose, glucose, and galactose all reached the maximum values at 9 h.
The initial concentration of glucose was high, which might be correlated with the glucose components contained in the culture medium. The content of galacturonic acid, which was the pectin degradation product, was low and continuously increased. The reason might be that pectinase was a key enzyme with timely and radical microbial degradation and great demand. Its residual content was also not high in the supernatant of fermentation broth. During the degumming process, the kenaf hydrolysis products included mannose, rhamnose, galacturonic acid, glucose, galactose, and xylose. As the fermentation time was extended, the content of galacturonic acid presented a sustainable and slow growth trend, while the contents of other monosaccharides were first increased and then reduced. This finding proved that Pectobacterium wasabiae PW continuously released pectinase, mannase, and xylanase in the kenaf bast degumming process.
Note: 1. Mannose, 2. Rhamnose, 3. Glucuronic acid, 4. Galacturonic acid, 5. Glucose, 6. Galactose, 7. Xylose
Table 6 Concentration of monosaccharide component in the fermentation liquid from 0 h to 15 h (g/mL)
|
Mannose
|
Rhamnose
|
Glucuronic acid
|
Galacturonic acid
|
Glucose
|
Galactose
|
Xylose
|
0 h
|
0.32
|
0
|
0
|
0.11
|
39.12
|
0
|
6.34
|
3 h
|
7.42
|
5.62
|
0
|
0.19
|
52.47
|
14.78
|
14.52
|
6 h
|
15.41
|
11.57
|
0
|
0.29
|
65.24
|
22.41
|
62.48
|
9 h
|
17.11
|
25.43
|
0
|
0.66
|
67.14
|
32.14
|
68.92
|
12 h
|
15.43
|
20.12
|
0
|
0.84
|
51.89
|
27.76
|
67.08
|
15 h
|
11.27
|
20.03
|
0
|
0.89
|
40.19
|
25.43
|
65.27
|
Degumming micro-detection
The kenaf fibers generated by bio-degumming and chemical degumming were observed under 3D video microscope by 100-fold amplification. As observed, the microfibers on the cellular wall of bio-degumming generated kenaf fiber were intersected and warped, while those generated by chemical degumming were nearly under equal arrangement. The enzymes secreted by microorganisms selectively degraded colloids and reserved the inherent fiber morphologies and structures. In the chemical degumming process, strong alkali destructed the chemical and hydrogen bonds with weak structural force while hydrolyzing the colloids. Thus, the fibrous structure tended to be stable, and the excessive degradation decomposed bundle fibers into short single fibers. As a result, the mass of kenaf bundle fibers was reduced. The observation results under the electron microscope showed that, after 4 h degumming, the microorganisms infected the colloids by a large area and local degradation occurred. After 10 h, the single fibers were under obvious discrete state, the fiber surface was smooth, and most colloids already peeled cellulose off (Figure 4).
Comparison of kenaf degumming effects
The residual gum content of kenaf bast, fiber strength, and COD in the fermentation broth after oscillating fermentation of PW under optimized conditions for 12 h are shown in Table 7. The kenaf sample experiencing 15-day water retting degumming was collected for the control.
Table 7 Degumming effect in different degumming methods
|
Residual gum
content (%)
|
Weight loss ratio
of raw jute (%)
|
Fiber strength (N)
|
COD (mg/L)
|
Bio-degumming
|
12.76
|
29.24
|
355
|
3045
|
Water retting
|
11.38
|
30.62
|
276
|
3582
|
Under bath ratio of 1:10, temperature of 33 ℃, and inoculum size of 2%, the bast fiber crops were washed after 12 h PW degumming. The residual gum content was 11.38%, which was 12.13% higher than that in the traditional water retting degumming. The raw material weight loss ratio was 4.51% lower than that in the traditional water retting degumming. However, the fiber strength in bio-degumming was 28.62% higher than that in traditional water retting degumming, and the COD in bio-degumming was 15.0% lower than that in traditional water retting degumming. The pectin removal rate of bio-degumming was 31.11% higher than that of water retting degumming, but the hemicellulose and lignin removal rates were 21.43% and 3.24% lower than those of traditional water retting degumming, respectively (Table 8).
Table 8 Chemical constituents of kenaf in different degumming methods
|
Water soluble matter
|
pectin
|
hemicellulose
|
lignin
|
cellulose
|
Bio-degumming
|
0.8
|
0.93
|
11.56
|
10.2
|
76.51
|
Water retting
|
0.57
|
1.35
|
9.52
|
9.88
|
78.68
|
Wide spectrality of PW degumming function
PW is of good wide spectrality in the aspect of bast fiber crop degumming. After the fermentation for 12 h, the residual gum contents of kenaf bast, ramie bast, hemp bast, flax bast, and Apocynum venetum bast were all lower than 15%, and the raw material weight loss rate was 28.54%–34.70%. The residual gum content of Apocynum venetum was the minimum (12.57%) and that of flax was the maximum (15.07%). PW could complete the degumming of ramie bast, kenaf bast, hemp bast, flax bast, and Apocynum venetum bast. Therefore, it had excellent degumming wide spectrality. The fiber counts were greatly different. Specifically, those of kenaf and Apocynum venetum were 272 and 1,002 m/g, respectively. The COD ranged from 2,945 mg/L to 3,582 mg/L. In particular, the COD of ramie was the highest and that of kenaf was the lowest. In the traditional chemical soda cooking degumming process, the COD in boiling wastewater reached as high as 10,000 mg/L (research progress of wastewater treatment technology of ramie chemical degumming), which was much higher than that of bio-degumming wastewater. Among the current reported degumming strains, few can simultaneously realize the degumming of ramie, kenaf, hemp, and flax, but PW has favorable wide spectrality (Table 9).
Table 9 Degumming effect in different bast fiber crop materials
|
Residual gum rate (%)
|
weight loss rate of raw material (%)
|
number of fibers (m/g)
|
COD (mg/L)
|
Kenaf bast
|
12.76
|
29.24
|
272
|
3045
|
Ramie bast
|
14.60
|
34.70
|
815
|
3582
|
Hemp bast
|
13.21
|
31.59
|
965
|
3267
|
Flax bast
|
14.89
|
28.54
|
927
|
3574
|
Apocynum venetum bast
|
12.57
|
30.05
|
1002
|
3119
|