3.1 Fibers Morphology and Device Structure
As a method for preparing nano/micro-scale composite fibers, electrospinning has been widely applied in the field of energy harvesting. From this work, we successfully prepared PVDF oriented fibers doped with PZT particles by adjusting the parameters of electrospinning and the viscosity of the mixed solution. In Fig. 2(a), the PZT/PVDF fibers show a high degree of orientation. Theoretically, aligned fibers are easier to be compressed than disordered ones without the obstruction of cross fibers. Moreover, the aligned fiber membranes show higher piezoelectric output performance than the disordered fibers membranes owing to uniformly oriented direction of β phase [28]. The element mapping of Zr, Ti, Pb and O are respectively displayed in Fig. 2(a1-a4), each element is evenly distributed over the fibers regardless of the particle sizes. It is worth noting that the PZT particles in the experiment are irregular blocks (Fig. S1(a)) which possess larger specific surface area and provide more space for the formation of polar phases than spherical PZT particles. The PZT particle size statistics and the XRD result are exhibited in Fig. S1(b) and Fig. S1(c). The fibers diameter distribution (Fig. 1(b)) in accordance with Fig. 1(a) ranges from 0.5μm to 3.0µm. Actually, when PZT content increases, the mixed solution becomes more viscous and thus the average fiber diameter becomes larger, which is shown in Fig. S2.
Owing to the loose structure of the fiber membranes, the output signal is weak and unstable that it is susceptible to surroundings. To solve the problem, a laminating method is used to compress several fiber membranes together[29]. It is worth noting that we conduct the process at room temperature (30℃) to minimize the impact of temperature on the porous structure. Herein, we superimpose the membranes layer by layer (2, 4, 6, 8 and 12 layers, respectively), and then compressed them under 15MPa for 60 minutes. The fiber films with thicknesses of ~40μm, ~100μm, ~160μm, ~190μm, ~220μm were obtained. As shown in Fig. 3(a), the 240μm film remains good flexibility. As the schematic structure shows (Fig. 3(b)), the PENG is composed of PENG packing layers, nickel tape layers, surface fibers and layers of internal fibers. The cross-section of the fiber film in Fig. 3(c) shows no obvious interface, indicating that layers of fiber membranes were well pressed together under the laminating treatment. Different from traditional laminate materials, the surface fibers (Fig. 3(d)) were squeezed together, which enhanced the density of fibers on the surface. While the internal fibers (Fig. 3(e)) still separated from each other, remaining porous inside. This structure not only increases the bound charge density on the surface to optimize piezoelectric output, but effectively improves the sensitivity of the composites. Besides, the inset of Fig. 3(e) is the zoom-in view of one single fiber and the typically pillar wrinkled surface is generally helpful to piezoelectric outputs[30].
Based on the morphology of fibers, we studied the mechanical properties of the ~220 µm f-P 0.10 film, as well as the 10wt.% PZT/PVDF cast film(220μm). The tensile test was performed at a drawing speed of 2 mm/min, and the strain curves in Fig. 3(f) exhibit a significant difference among the cast film and the fiber film under the conditions that the tensile is perpendicular/parallel to the axial direction of the fibers. In comparison with the cast film, the Young’s modules of fiber film dropped sharply from 1614 MPa to 499.2 MPa (F// fibers) and 227.2 MPa (F⊥fibers), indicating that the fiber film is more flexible; The elongation at break of the fiber film increased to 262.3%, 14.8 times the breakage elongation of the cast film, which means that the fiber film has better toughness. (Fig. 3(g)) Although the maximum tensile strength is reduced to 8.538 MPa, it has little impact on the fiber film because it is mainly subjected to pressure rather than tension during application. The decrease in Young’s modulus and tensile strength may be attributed to the lower crystallinity of the fiber film, which will be mentioned in the following paragraphs. At the same time, more amorphous regions lead to an increase in elongation at break. Table S1 lists the average Young’s modulus, maximum tensile strength and elongation at break of f-P 0.10 film at different stretching directions and the 10wt.% PZT/PVDF cast film.
3.2 Crystalline Structure
In Fig. 4(a), the XRD results of the PVDF cast/fiber films with different PZT mass ratios exhibit the characteristic peaks of both PVDF and PZT. The typical peaks of perovskite PZT phase[31] are detected in all PZT/PVDF composite films, and the intensity gradually enhanced as PZT content increases. The enlarged view of XRD patterns from 15° to 25° is illustrated in Fig. 4(b), the pure cast film presented prominent peaks at 2θ=18.8° and 2θ=20.2°, respectively corresponding to the (020) and (110) reflections of α phase. For fiber films, the peak at 2θ=18.8° disappears and the peak at 2θ=20.2° shifts to higher degree of 2θ=20.6°, which corresponds to the (110) reflection of polar β phase. This phenomenon is attributed to high electric poling and mechanical stretching during electrospinning process. The applied electric field and stretching generally have a positive effect on the transformation of amorphous phase to polar β phase[30]. In Fig. 4(c), the curves become smoother as PZT concentration increases. For PZT particles, the excellent ferroelectricity makes them easier to be polarized by the applied electric field and the large remnant polarization avails better piezoelectricity. PZT particles also boost the formation of β phase. Specifically, charges on the polarized PZT particle surface affects the arrangement of PVDF molecules. The interaction between the positive/negative charges on PZT surface and the electronegative -CF2/electropositive -CH2 groups on PVDF facilitates alignment of PVDF chains and promotes the formation of β phase[26,32]. In addition, it is believed that mental oxides carry hydroxyl groups on their surface. The attraction between the hydroxyl groups (-OH) on PZT particles and the -CF2 groups of the PVDF polymer chains results in the generation of β phase, which also supports the experimental results.
To further study the structure and crystalline characteristics of the composite fiber film, the FTIR spectra in ATR mode and DSC measurement were performed. In Fig. 4(d), the pure PVDF cast film contains several typical characteristics absorption bands. The peak at 764 cm-1 is designated as α phase[33]; The peaks of γ phase are located at 812 cm-1 [34,35], 834 cm-1 [36]and 1234 cm-1 [37]. The polar β phase comes from the absorption bands of 1074 cm-1 and 1430 cm-1[38]. For the fiber film, two new peaks corresponding to β phase appear at 840 cm-1 and 1275 cm-1. Besides, the β phase at 1430 cm-1 is enhanced, while α/γ phase reduces. The incorporation of PZT particles further suppressed the intensity of α and γ phases. The observed result of FTIR spectra is consistent with the XRD data and the amount of β phase is calculated, the equation[39] is:

Where, Iα refers to the absorbance of α phase at 764cm-1 in the FTIR spectrum; Iβ is the absorbance of β phase at 840cm-1 in the FTIR spectrum; Kα and Kβ are constants and represent absorption coefficients. The calculation results are shown graphically in Fig. 4(f), the data shows electrospinning process does enhance the percentage of β phase, but it is not as much as we expected. The f-P 0.00 film have 76.31% β phase, which is lightly higher than the cast film (76.13%). Interestingly, the addition of PZT particles significantly promoted β phase content, reaching a maximum of 83.16% in the f-P 0.04 film. When the PZT particles content further increases, the resultant viscosity increases to causes difficulties in the mixed solution ejecting out of the needle tip even at a higher electric field application. As a result, there is a tendency of the resultant dispersion to form higher diameter fibers with less effective orientation of the polymer chains which emphasizes the growth of an α phase rather than β phase[40]. Such phenomena can also be reflected in the crystallization curves (Fig. 4(e)) of the fiber composites and the overall crystallization was calculated using the formula:

Where, χc represents the degree of crystallinity, ΔHf is melting enthalpy of PVDF/PZT composites, ∅ is mass ratio of PZT particles in PVDF/PZT composite and ΔHm100 repersents the melting enthalpy of a 100% crystalline PVDF(ΔHm100 = 104.7 J/g). In Fig. 4(f), the crystallinity of the f-P 0.00 film is 50.16%, slightly lower than that of the cast film (50.35%). Too many interfaces between the fibers reduce the chance of crystallization. PZT particles significantly improves the crystallinity of the fiber film, which owes to the increase of β phase when PZT content is 2%-4% and the formation of α phase when the PZT content is 6%-10% because the higher diameter fibers with less effective polymer chains stretching favor the generation of α phase instead of β phase.
3.3 Surface Characteristics
Essentially, the piezoelectric performance depends on the polarization intensity brought about by the internal crystal structure, and also depends on the bound charge density of the film surface. Here, we studied the characteristics of the internal/surface fibers of f-P 0.10 film(220μm) and 10wt.% PZT/PVDF cast film(220μm) for comparison. Firstly, the topographic maps are shown in Fig. 5(a-c). The surface of the cast film is flat, which is concluded from that the overall color is almost indistinguishable in Fig. 5(a). Internal fibers in Fig. 5(b) show rougher surfaces with a wider range of colors than surface fibers in Fig. 5(c), verifying that the laminating process improves the density and flatness of the surface fibers without destroying the porous fibrous structure. Secondly, the surface potential positively correlated with the surface charge density is showed in Fig. 5(d-f). In contrast to the cast film, both surface fibers and internal fibers exhibit stronger potentials with the color shifting to red or blue. Whether it is positive or negative rests with the testing surface as overall polarization intensity is parallel to the thickness direction and directional. This is a pretty good proof that multi-layered porous fiber film has more surface charges than the cast film. Thirdly, the surface phases are also discussed in Fig. 5(g-i). To ensure that the color distinction shown in 2-D image is attributed to the reflection of different phases, not the surface height gap, the 3-D images have also been displayed in Fig. 5(j-l). Obviously, 2-D and 3-D do not share the same pattern. Despite it is impossible to distinguish each specific color corresponding to a specific phase, there is a striking contrast between the fiber film and cast film, especially in 3-D images. The surface phases image of the cast film shown in Fig. 5(j) looks like green grass, and shows greater stiffness in accordance with the results of the tensile test, which proves greater crystallinity. It may be mainly composed of nonpolar α phase and amorphous polymer. While the surface phases image of fibers in Fig. 5(k) and Fig. 5(l) looks more like a yellow forest, where more polar β phase, less α phase and more amorphous polymer exist. The orange regions indicate the gaps between the fibers or the holes on fibers. It is worth mentioning that there is almost no difference in surface potential and phases between surface and internal fibers, suggesting that mechanical compression makes no difference to the crystalline structure of the PZT/PVDF composite fibers[41].
3.4 Piezoelectric Properties
Fig. 6(a) illustrates a piezoelectric model of the PZT/PVDF fiber-based PENGs. Here, the -CH2-CF2- chains in PVDF and the polarized ferroelectric domains in PZT particles are regarded as dipoles, as shown in Fig. 6(b). Under the high-potential electric field in the electrospinning process, most of dipoles rotate to the same direction, generating an internal electric potential inside the film. To balance the potential, external electrons are bound to the surface. When external pressure is applied, the PENG is compressed by and the dipoles rotate, reducing the internal dipolar momentum along the film thickness. At the same time, the bound electrons on the surface show an opposing potential and the film exhibits polarity as a whole. As becomes longer, the overall polarization increases, followed by an increase in output voltage (Fig. 6(a-ii)). The free electrons in electrodes gradually flow to the high-potential side through external circuit to offset the potential difference. When the compression deformation reaches , the film reaches a new balance and shows no polarity. At this time, the output voltage drops to zero. Subsequently, when the external pressure is released, dipoles rotate to the original state gradually, thereby generating a reverse output voltage and the free electrons flow back to the original side.
Considering that the frequency of driving pressure from human motion (walking, running, joint motions, etc) is relatively low, the output voltage signals were collected at a frequency of 3 Hz under a periodic pressure of 5 N. Since PZT has a large piezoelectric constant, it is speculated that PZT particles play a predominant role in the piezoelectric performance of the composite[28,36]. The more incorporation of PZT particles, the better electrical output performance of the PENGs. However, when PZT content exceeds 10 wt.%, the consequent viscosity increase creates difficulties in the ejection of the composite solution out of the needle tip. Therefore, we first explored the output voltage of f-P 0.10 fiber-based PENGs with thicknesses of ~40μm, ~100μm, ~160μm, ~190μm, ~220μm. As shown in Fig. 7(a), all signals are very stable and the voltage peak tends to rise as the film thickness increases. The laminating process increased dipolar momentum and overall polarization inside the film, followed by the improvement of piezoelectric conversion capacity. In addition, it is expected that the capacity can be further enhanced by increasing thickness. For example, when the thickness is 500μm, the output voltage can reach as high as 92V (Fig. S3). Secondly, at the same thickness of ~220 µm, we studied the output voltage of the fiber-based PENGs with the PZT content of 0, 2wt.%, 4wt.%, 6wt.%, 8wt.% and 10 wt.%. In Fig. 7(b), the output voltage is positively correlated with the content of PZT particles, and reaches maximum of 62.0 V in the sample f-P 0.10 fiber-based PENG. It is about 8.3 times the output voltage of the f-P 0.00 fiber-based PENG (7.5 V) because PZT particles not only possess strong piezoelectricity, but also promote polar β phase generating in PVDF. To prove the superiority of the fiber-based PENGs, cast film-based PENGs with the same film thickness were prepared as a comparison. In Fig. 7(c), the f-P 0.10 fiber-based PENGs output 3.7 times (100 µm) and 3.4 times (220 µm) the voltage of the 10 wt.% PZT/PVDF cast film-based PENGs, respectively. Further, The PENG with a film thickness of 220 µm was connected to different load resistances ranging from 1 MΩ to 800 MΩ (Fig. 7(d)). As the load resistance increases to 500 MΩ, the load voltage gradually rises to a constant value ~83 V, whereas the load current gradually decreases from 7.6 µA to 0.105 µA. Correspondingly, the maximum output power is 136.9 μW at the load resistance of 10 MΩ, which is 6.5 times the power of the 220μm thick cast film-based PENG (21.025μW) (Fig. 7(e)).
For verifying the piezoelectric signal, a switching polarity test was carried out[37,42]. As Fig. 7(f) shows, the output voltage reverses as the circuit connection reverses, confirming that the signals are authentic piezoelectric outputs. The output performance stability was also tested under compressing and bending modes. As seen in Fig. 7(g) and Fig. 7(h), the output voltage of the f-P 0.10 fiber-based PENG is stable after 3000 circles. Benefit from the multi-layered porous structure, the f-P 0.10 fiber-based PENG (220μm) shows high sensitivity to pressure. Under the pressure of ~2 N, its output voltage reaches ~20V. Sensitivity is also a parameter for evaluating piezoelectric output performance, and its expression[43] is:

Where, S is the sensitivity, U is the output voltage, and F represents the applied pressure. The calculated sensitivity of the fiber-based PENG is 12.4 V N-1, which is 3.4 times the sensitivity of the cast film-based PENG (3.6 V N-1). It is superior to most reported PENGs with porous structure, and the comparison is listed in Table 2.
Table 2 Comparison of output performance with different porous structures
Piezoelectric filler
|
Matrix
|
Structure
|
Voc(V)
|
Stress
|
Sensitivity
|
Ref.
|
BT NP
|
PVDF
|
Oriented
|
150
|
100 N
|
1.5 VN-1
|
44
|
BCZTY NW
|
PDMS
|
Electrospun-oriented
|
3
|
Finger-Taping
|
_
|
21
|
BT NP
|
PDMS
|
Porous-interconnected
|
15.5
|
32 N
|
0.48 VN-1
|
14
|
BFO NP
|
PDMS
|
3-D interconnected
|
16
|
35 N
|
0.46 VN-1
|
12
|
Sm-PMN-PT NP
|
PDMS
|
Porous-interconnected
|
60
|
35 N
|
1.71 VN-1
|
10
|
PZT NP
|
PDMS
|
Gradient-porous
|
152
|
100 N
|
1.52 VN-1
|
43
|
PZT P
|
PVDF
|
Electrospun-oriented
|
62
|
5 N
|
12.4 VN-1
|
This work
|
Further application potential of the f-P 0.10 fiber-based PENG (220 μm) has been investigated, in which a rectifier bridge is used to convert AC output to DC output(Fig. 8(a)). Fig. 8(b) shows the rectified voltage signal of ~58 V, which directly lights up 21 LED lights in series. We also charged the capacitors with the capacitances of 1 μF, 3.3 μF, 10 μF, 22 μF and 47 μF. As shown in Fig. 8(c), the capacitor (1 µF) voltage rapidely increases to 6.4 V within 65 s and remains stable, which means that the charging voltage tends to be a constant value at 6.4 V. The others got to 3.53 V, 1.03 V, 0.82 V and 0.20 V, respectively. Besides, the curves increase proportionally, showing further potential for reaching the maximum charging voltage. Further, to simulate the applied scenarios, some simple human actions were applied in energy harvesting, such as finger pressing, fist beating, one side bending, and pressing on the arm. As Fig. 8(e-h) shows, the corresponding output voltage reaches ~20 V, ~30 V, ~18 V, and ~4 V, respectively, clarifying that the PENGs are the promising devices to harvest mechanical energy from human motions.