The FCN and TOCN as matrixes in the composites were prepared from the kenaf pulps through mechanical and chemical nanofibrillization with microfluidics method and TEMPO oxidation, respectively. The characterization of the obtained CNF are shown in Figure S1 in the Supporting Information. For the investigation of diameters of the CNF, AFM observation was performed. From the height of the CNF in the topological images, it was revealed that the diameters of nanofibers of FCN and TOCN were 19 ± 6.8 nm and 2.7 ± 0.5 nm. FCN was a bundle of single cellulose fibers, while TOCN stood as a single elementary fibril. In the FTIR spectra of FCN and TOCN in Figure S1e in the Supporting Information, the absorption band of carboxyl groups at 6-position of TEMPO-oxidized cellulose were appeared at 1610 cm− 1, whereas no band of carboxyl groups in the non-fibrillated refined pulp and FCN was observed. For the quantitative estimation of the oxidation of hydroxyl groups of their CNF, conductometric titration was performed, as shown in in Figure S1f in the Supporting Information. As this result, TOCN possessed carboxyl groups in the concentration of 1.66 mol/g-cellulose. In contrast, the concentration of carboxyl groups in FCN was only 0.14 mol/g-cellulose. This means that the oxidation of hydroxyl groups at 6-position of cellulose was progressed and 81% of hydroxyl groups at 6-position at the surface of the Isogai and Saito’s cellulose crystallite model(Daicho et al. 2018, 2020) was converted to carboxyl groups. In X-ray diffraction profiles of both the CNF, the diffraction peaks of type Iβ of cellulose crystal were observed at 14.9° and 22.5°. This suggested that, even after mechanical and chemical nanofibrillization, crystalline structure of cellulose in CNF kept unchanged.
Ion exchange of sodium cations to tetraethyl ammonium ions in MMT was performed with the addition of tetraethyl ammonium hydroxide into MMT aqueous dispersion. Figure 1a shows X-ray diffraction profiles of MMT and ion-exchanged MMT (MMT-NEt4+). In the profiles, the 001 reflection of MMT at 7.2° were completely shifted to 6.3° after the ion exchange (Stathi et al. 2007), which indicates the interlayer distance was increased by intercalation of tetraethyl ammonium ion larger than sodium ion. The ion exchange converted all the MMT to MMT-NEt4+.
Table 1
Decomposition temperature and fraction ratios of MMT of FCN, FCN/MMT, FCN/MMT-N+Et4, TOCN, TOCN/MMT and TOCN/MMT-N+Et4 composites.
Sample
|
Td5
|
MMT content
vs. cellulose
|
°C
|
wt%
|
FCN
|
273
|
-
|
FCN/MMT
|
278
|
2.83
|
FCN/MMT-N+Et4
|
275
|
2.81
|
TOCN
|
232
|
-
|
TOCN/MMT
|
233
|
3.81
|
TOCN/MMT-N+Et4
|
235
|
3.70
|
In the preparation of CNF/MMT composites, the mixture method of CNF and MMT in aqueous dispersion was employed because both the matrixes of CNF and fillers of MMT were well dispersed into water. After slow filtration, the composite films were obtained. For the investigation of thermal stabilities of the composites and the amounts of MMT fillers in the composites, their thermal gravimetric behaviors were measured. The decomposition temperature Td5 was increased by loading the MMT fillers in the both composites. The FCN/MMT was decomposed at higher temperature than FCN/MMT-NEt4+, while Td5 of TOCN/MMT-NEt4+ was higher than that of TOCN/MMT. It is suspected that the interaction of MMT fillers with CNF matrixes would decide their decomposition behavior because the molecular motions of CNF matrixes was restricted by the MMT filler.
From the residual weight at 500°C, the weight fractions of MMT fillers in the composites were estimated as around 3 wt%. This value approximately coincided to the mixture ratio in preparation recipe, which suggests MMT in CNF/MMT mixed dispersion passed through the filter under filteration. In addition, from the X-ray diffraction profiles of the prepared composites as shown in Fig. 1b, both the diffraction peaks originated from CNF and MMT were observed in all the composites. The structure of cellulose Iβ crystallites and layered structure of MMT fillers were both remained even after preparation of their composites. Moreover, the 100 reflection of MMT in both FCN and TOCN composites were broadened and weakened relative to those of MMT-NEt4+. This result reveals that MMT in composites was exfoliated or intercalated by CNF and the distance between MMT layers was increased. In contrast, the ion-exchanged MMT-NEt4+ even in composites remained rigid layered structure of MMT-NEt4+ itself.
For the evaluation of the structural orientation of the composites, two-dimensional X-ray diffraction were measured with two geometries. Figure 2 showed 2D X-ray diffraction images of the CNF/MMT composites when the X-ray beam was irradiated from the “through” direction perpendicular to the surface, and “edge” direction parallel to the surface. In the “through” images of all the composites, Debye-Sherrer rings of 110/1–10 and 200 reflections of cellulose were observed, while, in the edge diffraction images, not only the diffractions of cellulose but also 001 reflection of MMT fillers were detected as arcs on the meridional direction. This suggested that, in all the composites, the cellulose nanofibers as well as fillers were oriented. The fiber axis and the MMT plane were oriented to the direction parallel to the surface because these composites were prepared by slow filtration from CNF/MMT aqueous dispersion. Compared with FCN composites, it is revealed that the in-plane orientation of TOCN in TOCN/MMT and TOCN/MMT-N+Et4 composites were increased judging from sharper arc of reflection of cellulose in their edge diffraction images.
Figure 3 shows the schematic structure model of CNF matrixes and MMT fillers in the composites observed from in-plane and edge directions. The in-plane structures of all the prepared composites were random and isotropic. In the view of edge side of the composites with FCN matrix, the fibers of FCN were mainly oriented but some possessed disordered structure, whereas the TOCN-based composites possessed the highly oriented structure. This enhanced in-plane orientation of TOCN should be attributed to the smaller diameters and higher aspect ratios of TOCN. In addition, from the results of X-ray diffraction profiles of the composites, the 2D plates of MMT in both the CNFs composites were more exfoliated and isolated rather than those of MMT-N+Et4 and the MMT planes in the all the composites were laid parallel to the surface of the composite films.
For the investigation on the mechanical properties, tensile tests of the CNF sheets and composites were performed. The strain-stress curves and parameters of the mechanical properties of the CNF/MMT composites were shown in Fig. 4 and Table 2, respectively. All the TOCN films and composites possessed higher Young’s modulus than FCN ones, which were attributed to the lower diameters and higher aspect ratios of TOCN.(Henriksson et al. 2008) In the case of FCN matrixes, the composites with MMT possessed larger Young’s modulus than that with MMT-N+Et4. This reason would be that MMT in the FCN/MMT composite was a single-layer-like structure as suggested from its X-ray diffraction profile and possessed large contact area with FCM matrix, compared with MMT-N+Et4. In contrast, the Young’s modulus of the TOCN/MMT-N+Et4 composite was larger than those of the TOCN/MMT composites because carboxylate anions of TOCN, not FCN, would possess strong interaction with ammonium cations of MMT-N+Et4. This would be attributed to the larger hydrophobic affinity of N+Et4 with the glucopyranose rings of cellulose. It is concluded that the TOCN/MMT-N+Et4 composite have the largest mechanical reinforcement effects.
Table 2
Mechanical properties of FCN, FCN/MMT, FCN/MMT-N+Et4, TOCN, TOCN/MMT, and TOCN/MMT-N+Et4 films.
Sample
|
Young’s modulus
|
Tensile strength
|
Elongation at break
|
GPa
|
MPa
|
%
|
FCN
|
9.5 ± 0.2
|
249 ± 9
|
5.8 ± 0.3
|
FCN/MMT
|
13.5 ± 0.9
|
301 ± 41
|
3.9 ± 1.0
|
FCN/MMT-N+Et4
|
11.1 ± 2.5
|
224 ± 76
|
3.1 ± 1.1
|
TOCN
|
12.2 ± 0.8
|
238 ± 24
|
4.9 ± 0.8
|
TOCN/MMT
|
14.8 ± 0.6
|
213 ± 47
|
1.7 ± 0.5
|
TOCN/MMT-N+Et4
|
16.5 ± 0.4
|
287 ± 27
|
2.4 ± 0.4
|
To reveal the mechanical reinforcement effects of MMT fillers in CNF composites, stress transfer to the MMT fillers in their composites were evaluated in the X-ray diffraction method under loading tensile stress. When the mechanical stress was loaded to the CNF/MMT composite, the diffraction peak of (060) plane was shifted to the lower angles, as shown in Figure S3 in the Supporting Information. This means the increase of the lattice spacing with loading tensile stress. Because the MMT fillers were dispersed in the CNF composites in the parallel to the composite surface and the (060) plane received tensile stress in perpendicular direction, the lattice strains were directly calculated from the shifts of the diffraction peek and the elastic modulus of the (060) plane of MMTs. In addition, the comparison between the estimated stress of MMT fillers and the mechanically applied stress of the composites provided the stress transfer effects from the composite bulks to the MMT fillers and mechanical reinforcement effects of the MMT fillers with the dependence of interfacial interaction.
The stress on the MMT fillers in the four composites were evaluated under applying different tensile stress. Figure 5 shows the plots of the stress on the MMT fillers for the various applied stress to the whole composite films. The inclination of the obtained approximate straight lines to the plots provided stress transfer coefficients σc/σ0 from composites to fillers. The stress-transfer coefficients σc/σ0 of all the CNF/MMT composites are also shown in Fig. 5. The coefficients σc/σ0 of FCN/MMT-N+Et4, FCN/MMT, TOCN/MMT and TOCN/MMT-N+Et4, in that order, increased, which was the same as the order of their Young’s modulus. The TOCN/MMT-N+Et4 composite possessed the largest value of the stress-transfer coefficient and the MMT-N+Et4 fillers received 16 times lager stress than the whole TOCN/MMT-N+Et4 composites. This means that the applied stress was concentrated most highly to the MMT-N+Et4 fillers and the largest stress concentration would lead to the largest Young’s modulus, as shown in Fig. 6. The reason for this largest stress-transfer coefficient of the TOCN/MMT-N+Et4 composite is suspected that the carboxylate anions of the TOCN matrix would be possessed the stronger electrostatic interaction with the ammonium cations of the MMT-N+Et4 fillers, relative to the other CNF/MMT composites. In the case of the TOCN/MMT composite, as the MMT included sodium cation, the interfacial interaction between TOCN and MMT was decreased and this stress-transfer coefficient was lower relative to the TOCN/MMT-N+Et4 composite. Moreover, because FCN without any ionic moiety possessed weaker interaction with MMT fillers, the stress-transfer coefficients of the FCN composites were lower than the TOCN composites. In particular, MMT-N+Et4 fillers were exfoliated deficiently in the FCN/MMT-N+Et4 composite. Therefore, the MMT-N+Et4 fillers would behave as defects in the composite partially, and then the value of the stress-transfer coefficients of the FCN/MMT-N+Et4 composite was lowest.(Kawasumi et al. 1997; Hasegawa et al. 1998)