It is no denying that synthetic dyes are ubiquitous in the wastewater discharged from textile, leather, paper, printing and other related industries, which could pose a severe threat to the environment and human beings’ health even at low concentrations (Zhang et al., 2020). In view of the stability and recalcitrance to degradation of dyes, adsorption attracts considerable attention in dye-containing wastewater treatment because of its easy operation, high efficiency, non-secondary pollution, regeneration and recycle of adsorbents (Wang et al., 2015; Saroyan et al., 2017; Cao et al., 2019).
Carbon-based materials, with their particular properties such as controlled pore size distribution, high surface area and manipulatable surface chemistry, have been acknowledged as a promising class of adsorbents which are capable of adsorbing dyes from wastewater (Schneider et al., 2019). In the family of carbon-based materials, activated carbon (AC) is one of the most concerned adsorbents, which has been utilized to remove dyes conventionally. Nevertheless, AC exhibits some disadvantageous limitations like high cost, poor recovery, difficult regeneration and microporous nature, which has restricted its application in the adsorption of large dye molecules (Rashid et al, 2016). Therefore, a great deal of attention have been received on mesoporous carbon (MC) due to its advantages of uniform and tunable mesopores, high specific surface area, high pore volume, good chemical and thermal stability, as well as variety of modification (Wu et al., 2015; Jiang et al.,2019).
Even though MC has been proven to be a promising adsorbent, there is unavoidably problem in the practical treatment of dye-containing wastewater due to its difficulty to separate from aqueous phase (Zhai et al., 2009). It is undeniable that the separation of the spent adsorbent from treated solution after adsorption is an important step, which is conventionally carried out by centrifugation or filtration (Yan et al., 2014). However, these conventional separation techniques are too time-consuming and costly to be viable for a large-scale application. As an alternative, magnetic separation has been proved to be a superior strategy owing to its high accuracy and simplicity of operation by applying an external magnetic field (Guo et al., 2014).
Therefore, in order to achieve a more efficient wastewater treatment system, the preparation of magnetic mesoporous carbon materials (MMC) through the combination of magnetic nanoparticles and MC is of a great interest to the development of novel functional materials with excellent adsorption capability and convenient separation. The effective combination of magnetic nanoparticles and MC can provide a strong magnetic response resulting in easy separation and recovery in liquid-solid processes. Additionally, the introduction of magnetic particles into MC will provide the possibility of creating specific binding sites and reducing the mass transfer resistance, which can enhance the adsorption performance and shorten the adsorption equilibrium time of the adsorbent (Phenrat et al., 2009). Moreover, immobilization of the magnetic nanoparticles with carbon matrix can prevent the aggregation of magnetic nanoparticles and improve their stability to avoid oxidation or erosion (Liu et al., 2019).
Up to date, considerable efforts have been put forth to explore advantageous methods to prepare MMC (Deng et al., 2011). For instance, Wu et al. synthesized a mesoporous magnetic iron oxide@carbon for arsenic removal by post-loading method through pre-synthesizing MC followed by impregnating with an iron precursor solution and converting the precursor into magnetic nanoparticles in situ (Wu et al., 2012). Tang et al. and Deng et al. prepared MMC for adsorption of rhodamine B by the same method, in which the iron precursors were replaced by a cobalt precursor and cobalt-iron precursor, respectively (Tang et al., 2014; Deng et al., 2017). Nejad et al. employed a nanocasting method to synthesize MMC through a consecutive-impregnation process, in which the precursors of carbon and metal sources were impregnated separately into the pre-synthesised hard template SBA-15 (Nejad et al., 2013). Another nanocasting method including a co-impregnation process where SBA-15 was impregnated with carbon source and metal source simultaneously was applied by Lui et al. and Wang et al. to prepare Fe/Ni doped MMC for dye adsorption (Liu et al., 2015; Wang et al., 2015). Nevertheless, an unavoidable problem was that most of the magnetic nanoparticles were readily to block the main pores of mesoporous materials or to expose surrounding media, resulting in the loss of magnetism and dispersibility. Meanwhile, most of these methods were either too costly or too time-consuming due to the presynthesis of the silica template and the additional impregnation steps. As a consequence, it is crucial to develop a facile strategy to eliminate the complex fabricating process, such as forming mesoporous carbonaceous matrix with simultaneously generating magnetic nanoparticles in situ in one pot. Yuso et al. synthesized MMC via a one-pot microwave-assisted self-assembly strategy which allowed the formation of mesoporous carbon and the growth of the particles at the same time (Yuso et al., 2016). Ma et al. reported a simple one-pot route to synthesize MMC using the biomass chitosan and Fe(NO3)3·9H2O as precursors and NaCl as template agent (Ma et al., 2017). In particular, one-pot method combined with surfactant-assisted soft template can greatly simplify the synthesis of MMC and reduce the cost, which has been applied in the preparation of magnetic mesoporous carbon intensively (Zhang et al., 2016).
In this paper, MMC materials were successfully fabricated by a facile soft template one-pot method, where furfuryl alcohol (FA) was used as a carbon precursor, Pluronic copolymer P123 as a template agent and hydrated iron nitrate as an iron source. Furthermore, teraethylorthosilicate (TEOS), which is rich in silicon hydroxyl and easy to form hydrogen bond with other molecule, was used in this work to facilitate the formation of organic polymer networks. Although etching silica from the network of organic and inorganic phases can further increase the surface area of the material, the rigid framework of silica can ensure the mesoscopic structure of the material will not collapse when removing the template agent. Thus, the aim of this work is to prepare a novel magnetic mesoporous carbon-silica composite (MMCS) and to investigate the effect of the content of carbon precursor on the structure and performance of MMCS. At last, The as-synthesized MMCS were systematically evaluated by charactering with X-ray diffraction (XRD), transmission electron microscopy (TEM), specific surface area (BET), Fourier transform infrared (FTIR), energy dispersive spectroscopy (EDS) maping, Zeta potential and vibrating sample magnetometry (VSM). Methyl orange (MO), as a typical cationic dye usually exists in dye wastewater, was selected to examine the adsorption capability of the obtained materials. To improve the adsorption performance of MO by MMCS, the effects of coexisting ions were intensively examined. Batch experiments were proceeded to reveal the adsorption mechanism towards MO by discussing the influence factors like pH, initial concentration, temperature, contact time, as well as calculating adsorption kinetics, isotherms and thermodynamics.