The purpose of carrying out the present work is to design, manufacture & test the progressive springs on an FS vehicle. This is one type of helical spring with a variable spring rate. The main purpose of designing progressive springs is to avail all the advantages of the variable spring rate over the linear spring rate and better ride quality along with roll control, compared to linear rate springs. We took several factors of vehicle dynamics under consideration before settling on progressive springs. Before starting with the design procedure, we had set objectives and followed the standard methodology of spring design to get the required output.
Along with that, we took design philosophy under consideration. We reviewed all the parameters before finalizing the spring material as it is one of the major factors. We carried out all the necessary design calculations to complete the dimensions and stiffness of the spring. The conclusion helped us to achieve better ride quality and roll control accompanying the optimized spring design satisfying all the necessities such as load, stiffness, and deflection of progressive springs.