A stepwise study starting from the culturing, harvesting, and pretreatment of Scenedesmus sp. predominant cultures to the alcoholic fermentation was performed. After harvesting, a total concentration of 100.0 ± 2.0 g L− 1 of microalgae biomass was obtained prior to the acid hydrolysis step. Analyses in this study revealed that ethanologenic wild type yeast thrive in municipal wastewater and certain species were able to effectively produce ethanol using hydrolyzed microalgae liquor.
Acid Hydrolysis
Glucose was determined as the predominant monosaccharide, accounting for 4.15 g L− 1 (83.7 ± 0.4%) of the total extracted sugar content in the resulting hydrolysate liquor. Although other monosaccharides (i.e. maltose and xylose) were also detected, these sugars only reached a total concentration of 0.35 (7.0 ± 0.3%) and 0.5 g L− 1 (10 ± 0.5%) in the liquor, respectively. As for the total sugar content in the residual slurry, this resulted in less than 0.01 g L− 1. Significant differences were observed between the total sugar content in untreated microalgae biomass and the hydrolysate liquor (p ≤ 0.05), confirming the importance of microalgae pretreatment for biofuels production.
A comparison of the hydrolysate liquor total extracted sugars and saccharification yield with literature is shown in Table 1. To start with, the final sugar concentration in the hydrolysate liquor was different in comparison to other studies. This is owed to the total carbohydrate content of the microalgae biomass used in this study. Even though previous studies have used microalgae strains with a carbohydrate concentration exceeding 40% of the dry biomass, most of these employ axenic or single strain cultures which are costly and energy intensive when not performed in lab-scale [25, 26]. Moreover, such monocultures are at high risk of contamination that results in capital and product losses during manufacturing [27]. Thus, microalgae consortiums represent a possible cost reduction in the downstream processing of biomass as culture monitoring for contamination is relatively minimal and an enhanced co-processing of bioproducts could be achieved.
Additionally, total sugar extraction and saccharification yields were above the average when compared to the literature (Table 2). Even though only one study showed a higher sugar extraction yield, this appears to be attributed to the higher temperatures employed. For instance, not only de Farias Silva et al. [8] total sugar extraction exceed 90% of the carbohydrate content measured for the untreated biomass, but a temperature above 120 °C was achieved through autoclaving. Diluted acid in combination with autoclaving is one of the most common method for microalgae feedstock pretreatment due to its relatively simple operation and relatively high sugar extraction yield [4, 28]. However, autoclaving is a costly and energy intensive process, which is not suitable for all cell types and requires high temperatures in order to cause a cell lysis [29]. Consequently, extracted sugars could be subject to dehydrations (i.e. thermal degradation) when reaction times are not precisely controlled and fermentation inhibitors, including but not limited to acetic acid, formic acid, hydroxymethylfurfurals (HMFs) and other furfurals, could be produced [2, 10, 30]. Hence, the above-average %TS and %Sa yields observed in this study are more likely due to longer reaction times and temperatures below 120 °C.
Table 1
Comparison of total sugar extraction and saccharification yields obtained with recent literature
Microalgae
|
Initial biomass
(g L− 1)
|
Carbohydrates biomass (%a)
|
Sulfuric acid (%v/V)
|
Temperature
(°C)
|
Time
(min)
|
Sugar extraction (%)
|
Saccharification (%)
|
Sugar contentb
(g L− 1)
|
Reference
|
Scenedesmus sp.
Consortium
|
100
|
7.0 ± 0.9
|
5.0
|
90
|
120
|
71.5 ± 0.3
|
70.2 ± 0.2
|
5.0 ± 0.3
|
This study
|
Scenedesmus
obliquus
|
50
|
23.0 ± 2.0
|
3.0
|
120
|
30
|
90.0 ± 0.3
|
64.4 ± 0.7
|
20.7 ± 2.1
|
de Farias Silva et al. [8]
|
Scenedesmus sp.
Consortium
|
100
|
ND
|
5.0
|
80–90
|
120
|
ND
|
49.1
|
16.1
|
Castro et al. [31]
|
Scenedesmus
obliquus
|
50
|
14.6
|
5.0
|
120
|
30
|
72.3
|
46.2
|
3.2
|
Miranda et al. [32]
|
a % of dry cell weight |
b Sugar content estimates are measured in grams of sugar per liter of hydrolysate liquor |
ND: Not Determined |
Yeast Identification And Characteristics
The purification and colonies’ morphological observations are shown in Fig. 1. Two colonial morphologies were observed, where one exhibited an irregular form, raised-type elevation, and undulated margin (Fig. 1b) while the other colony showed a nearly circular form, raised-type elevation, and entire margin (Fig. 1d). The yeast strains were identified as Lindnera sp. (anamorph of Candida sp.) and Pichia sp. through rDNA sequencing. Candida sp., as most species belonging to the Candida taxonomic genre, is an extremely heterogeneous unicellular species and its use in biotechnological and pharmaceutical industries has steadily increased in recent years [33]. For instance, certain Candida species have been used as forage or fodder yeast for livestock due to its high content in valuable and easily processed single-celled proteins or SCP [34, 35]. However, in order to employ Candida sp. as a fermenting microorganism for ethanol production, further studies are still needed as it has not yet been fully characterized.
Concurrently, Pichia sp. has a cosmopolitan distribution in nature, and it is often found in spoiled foods and fruit juices. This strain has been cataloged as clinically important due to its isolation from human sputum and various animals. In addition, previous studies by Kurtzman et al. [33] concluded that Pichia sp. is an important producer of the drug precursor 2-phenylethanol, used to manufacture antibiotics and other antimicrobial substances. Glucose uptake and ethanol productivity were evaluated for all the identified yeasts (Fig. 2). Although both tested strains were suitable to grow under glucose-enriched wastewater, only Candida sp. exhibited desirable fermentation properties as shown in Fig. 2a & 2b.
Ethanol Production From Pretreated Microalgae Biomass
Glucose consumption and ethanol production for Saccharomyces cerevisiae S288C and Candida sp. are shown in Fig. 3a and Fig. 3b., respectively. Both strains exhibited similar glucose consumption kinetics as at least 56% of the initial sugar supply was depleted after 8 h at all tested conditions. Factorial design effect analysis determined that S. cerevisiae S288C (Fig. 4a) and Candida sp. (Fig. 4c) exhibited significant differences in glucose consumption as the initial substrate concentration increased (p ≤ 0.05).
Chang et al. [36] reported similar results to this study, in which a S. cerevisiae strain gradually increased its consumption rate with glucose concentrations from 1 to 100 g L− 1 in the fermentative media. The authors also reported not only a major slowdown at an initial substrate concentration of 150 g L− 1 but also a significant inhibition of the alcoholic fermentation as the initial glucose concentration was increased up to 260 g L− 1. This inhibitory effect was attributed to the osmotic effect caused by the high glucose concentrations, resulting in the slower proliferation of yeast cells, and ethanol production. Yet, the latter was not observed in this study, as glucose concentration was sufficient to maintain minimal osmotic stress conditions. Santos et al. [37] reported a similar glucose uptake rate to this study for Candida utilis, exhausting up to 88.9% of the glucose content in cachaça vinasse, which contained an initial glucose concentration of 3.6 g L− 1.
Ethanol production for S. cerevisiae S288C (Fig. 4b) and Candida sp. (Fig. 4d) were significantly different as the initial glucose concentration and fermentation time increased (p ≤ 0.05). The results in this study indicated that the highest net ethanol production for both species was achieved at 8 h (1.0 and 2.5 g L− 1) and 30 h (5.0 g L− 1), respectively. Even though the ethanol productivity was low in comparison to other studies, mostly due to the relatively low initial substrate concentration, a marked decreased in the ethanol production was observed for all tested conditions. This might be attributed to diauxic growth; a condition were yeasts shift their pathway for energy production to an easily available substrate in order to maximize cell growth. According to Arroyo-López et al. [38] and de Smidt et al. [39], the ability to accumulate and consume ethanol is exclusive to Saccharomyces yeast due to a mutation in an alcohol dehydrogenase enzyme (ADH2) that benefits this genre over their competitors during fermentation, by first producing high ethanol levels and subsequently respired it through the gluconeogenesis and glyoxylate cycle. The presence of this enzyme, especially in S. cerevisiae, is appointed as one of the main reason Saccharomyces strains are preferred as the principal microorganism for fermentation processes. This alcohol-reduction ability has recently been reported in non-Saccharomyces yeasts, e.g. Candida, Kluyveromyces, Pichia, Dekkera, etc., especially in the natural microflora present on grapes, harvesting and winemaking equipment [40]. However, the induction of this growth is not desirable at large scale fermentation facilities, and should be avoided to increase ethanol efficiencies.
It is well known that fermentation efficiency is a key parameter for industry. Thus, optimal conditions for highest ethanol productivity at the lowest glucose consumption rate were found in 5.0 g L− 1 batches after 30 h fermentation time. A summary of the parameters obtained for this condition in S. cerevisiae S288C and Candida sp. are shown in Table 2, as well as a comparison with similar species and conditions.
Table 2
Comparison of fermentation assays optimal conditions with recent literature
Microorganism
|
Initial sugar concentration (g L− 1)
|
Sugar consumption (g L− 1)
|
Net sugar consumption (%)
|
Ethanol (g L− 1)
|
Ethanol yield (%)
|
Ethanol productivity (g L− 1 h− 1)
|
Acetic acid (g L− 1)
|
Reference
|
Candida sp.
|
5.0 ± 0.3
|
3.6 ± 0.2
|
75.2 ± 0.2
|
2.2 ± 0.1
|
85.8 ± 0.01
|
0.150 ± 0.01
|
1.38 ± 0.05
|
This study
|
Saccharomyces cerevisiae S288C
|
5.0 ± 0.3
|
4.2 ± 0.4
|
87.2 ± 0.4
|
2.1 ± 0.1
|
81.7 ± 0.02
|
0.129 ± 0.06
|
1.45 ± 0.10
|
S. cerevisiae (Cameo S.p.A™)
|
13.0
|
12.1 ± 0.6
|
92.6 ± 4.4
|
4.9 ± 0.1
|
75.0
|
0.383 ± 0.10
|
0.69 ± 0.06
|
de Farias Silva et al. [8]
|
Clostridium saccharoperbutylacetonicum N1–4
|
16.6
|
ND
|
ND
|
0.5 ± 0.1
|
6.2 ± 0.02
|
0.030 ± 0.06
|
ND
|
Castro et al. [31]
|
ND: Not Determined |